• Title/Summary/Keyword: fatigue life estimation

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An Expert System for Estimation of Fatigue Properties of Metallic Materials using Simple Tensile Data (금속재료의 피로특성 추정을 위한 전문가시스템)

  • Jeon, Woo-Soo;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.195-200
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    • 2003
  • An expert system for estimation of fatigue properties from simple tensile data of material is developed, considering nearly all important estimation methods proposed so far, i.e., 7 estimation methods. The expert system is developed using an expert system shell, UNIK, and the knowledge base is constructed with production rules and frames. Forward chaining is employed as a reasoning method. The expert system has three major functions including the function to update the knowledge base. The performance of the expert system is tested using the 54 ${\sigma}-N$ curves consisting of 381 ${\sigma}-N$ data points obtained for 22 materials. It is found that the expert system developed has excellent performance especially for steel materials, and reasonably good for titanium alloys.

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A Method for Estimation of Fatigue Properties from Hardness of Materials through Construction of Expert System (전문가시스템 구축을 통한 경도로부터의 재료의 피로특성 추정방법)

  • Jeon, Woo-Soo;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.114-119
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    • 2001
  • An expert system for estimation of fatigue properties from simple tensile data of material is developed, considering nearly all important estimation methods proposed so far, i.e., 7 estimation methods. The expert system is developed to utilize for the case of only hardness data available. The knowledge base is constructed with production rules and frames using an expert system shell, UNIK. Forward chaining is employed as a reasoning method. The expert system has three major functions including the function to update the knowledge base. The performance of the expert system is tested using the 54 $\varepsilon$-N curves consisting of 381 $\varepsilon$-N data points obtained for 22 materials. It is found that the expert system developed has excellent performance especially for steel materials, and reasonably good for aluminum alloys.

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Probabilistic Distributions of Fatigue Life of Concrete Subjected to Flexural Loading (콘크리트 휨피로수명의 확률분포)

  • Oh, Byung Hwan;Lee, Hee Taik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.2
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    • pp.103-109
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    • 1986
  • The distributions of fatigue life of concrete for various applied fatigue stress levels are investigated. The concrete beam specimens are tested in four-point flexural loading conditions. Three different levels of applied fatigue stresses are considered. They are 85%. 75%. 65%, respectively, of the static flexural strength of concrete. The present study indicates that the shapes of the probability distribution of fatigue lives are rather different for different levels of applied fatigue stress. This necessitates the consideration of the effects of applied fatigue stress levels on fatigue life distributions of concrete in order to conduct a realistic fatigue reliability analysis. The graphical method, the method of moments, and the method of maximum likelihood estimation are used to evaluate the distribution parameters of fatigue lives. It was found that the shape parameter of Weibull distribution for the fatigue life of concrete ranges from 2.0 to 4.0 according to the level of applied fatigue stress.

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A STUDY ON THE FATIGUE LIFE PREDICTION OF GUIDEWAY VEHICLE COMPONENTS (안내궤도 차량 부품의 피로 수명 예측에 관한 연구)

  • Lee, Soo-Ho;Park, Tae-Won;Yoon, Ji-Won;Jeon, Yong-Ho;Jung, Sung-Pil;Park, Joong-kyung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.997-1002
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    • 2007
  • A guideway vehicle is used in automobile, semiconductor and LCD manufacturing industries to transport products efficiently. Since the operating speed of the guideway vehicle should be increased for maximum productivity, the weight of the vehicle has to be reduced. This may cause parts in the system to fail before the life of the system. Therefore estimation of the fatigue life of the parts becomes an important problem. In this study, the fatigue life of the driving wheel in the guideway vehicle is estimated using a S-N curve. To obtain the fatigue life of a part, the S-N curve, load time history applied on a driving wheel and material property are required. The S-N curve of the driving wheel is obtained using the fatigue experiment on wheels. Load time history of the wheel is obtained from multibody dynamics analysis. To obtain the material properties of the driving wheel, which is composed of aluminum with urethane coating, a compression hardware testing has been done with the static analysis of the FE model. The fatigue life prediction using computational analysis model guarantees the safety of the vehicle at the design stage of the product.

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Fatigue Life Estimation of Solid-state Drive due to the Effect of Dummy Solder Ball under Forced Vibration (SSD 강제진동 시 더미 솔더 볼 효과에 의한 피로수명 예측)

  • Lee, Juyub;Jang, Gunhee;Jang, Jinwoo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.3
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    • pp.176-183
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    • 2015
  • This research proposes a method to estimate the fatigue life of SSD(solid-state drive) due to the effect of dummy solder ball under forced vibration. A finite element model of the SSD was developed to simulate the forced vibration and a modal testing was performed to verify the developed finite element model. Fatigue life of the SSD under vibration was experimentally determined according to JEDEC standard in which the SSD was excited by a sinusoidal sweep vibration within the narrow frequency band around the first natural frequency until the SSD fails. Basquin's equation was introduced to estimate the fatigue life of the SSD due to the effect of dummy solder balls. It shows that the dummy solder balls are effective elements of the SSD to increase the fatigue life of an SSD by increasing 700 times of the fatigue life of the given SSD.

S-N Curve Estimation of a KTX Structure for an Accelerated Life Testing (가속수명시험을 위한 KTX 구조물의 S-N 선도 추정)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Su-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.384-389
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    • 2008
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structure of KTX under operation conditions. However, actual fatigue life cannot be obtained if specimens are not adequate to the conventional fatigue test. Moreover component maker did not provide data of loading stress (S) - cycles at the failure (N). In this study, we suggest a prediction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data, and then, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule.

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ESTIMATION OF FATIGUE LIFE BY LETHARGY COEFFICIENT USING MOLECULAR DYNAMIC SIMULATION

  • Song, J.H.;Noh, H.G.;Yu, H.S.;Kang, H.Y.;Yang, S.M.
    • International Journal of Automotive Technology
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    • v.5 no.3
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    • pp.215-219
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    • 2004
  • A vehicle structure needs to be more precisely analyzed because of complexities and varieties. Structural fatigue which is generated by fluctuations of stresses during the service life of a mechanical system is the primary concern in the structural design for safety. A fatigue life is difficult to obtain in structural components during the service life of mechanical systems since the fluctuating stress contributes to fatigue. This study introduces new procedures to measure the lethargy coefficient and to predict the fatigue life of a mechanical structure by using molecular dynamic simulation. A lethargy coefficient is the total defect-estimating coefficient, which was obtained by using the results of a simple tensile test in this study. With this lethargy coefficient, fatigue life was estimated. The proposed method will be useful in predicting the fatigue life of a structurally-modified vehicle design. The effectiveness of the proposed method using lethargy coefficient measurement to predict the fatigue life of a structure was examined by applying this method to predict the fatigue life of SS41 steel, used extensively as material of vehicle structures. Two types of specimen such as pre-cracked plate and simple plate is discussed. equation of fatigue life using the lethargy coefficient and failure time, both obtained from a simple tensile test, will be useful in engineering. This measurement and prediction technology will be extended for use in analysis of any geometric shapes of modified automotive structures.

The Vibration Characteristic and Fatigue Life Estimation of a Small-scaled Hingeless Hub System with Composite Rectangular Blades (복합재료 기준형 블레이드를 장착한 축소 힌지없는 허브시스템의 진동특성과 피로수명 예측)

  • Song, Keun-Woong;Kim, Jun-Ho;Kim, Duck-Kwan;Joo, Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.310-315
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    • 2003
  • This paper described that rotating test and fatigue test of a small-scale hingeless hub system with composite rectangular blades. Generally Rotating stability and fatigue test technique is one of Key-technology on test and evaluation for helicopter rotor system Rotating test of hingeless rotor system was achieved by means of rotor vibration characteristic and aeroelastic stability test GSRTS, equipped with hydraulic actuator and 6-component rotating balance was used to test hingeless rotor system especially for an observation of blade motion including flawing, lagging and feathering. Rotating test was done in hover and forward flight condition. Small-scaled blade fatigue test condition was determined by blade load analysis with the reference table of composite materials(S-N curve). Fatigue test bench was developed for the estimation of blade fatigue life, and tested its characteristic.

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A Study on the Prediction of Fatigue Life in 2024-T3 Aluminium using X-ray Half-Value Breadth (X선 반가폭을 이용한 Al 2024-T3 합금의 피로수명예측에 관한 연구)

  • 조석수;김순호;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.145-152
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    • 2000
  • X-ray diffraction method detects change of crystal lattice distance under material surface using diffraction angle 2$\theta$. This technique can be applied to the behavior on slip band and micro crack due to material degradation. The relation between half-value breadth and number of cycle has three stages which constitute rapid decrease in initial number of cycles, slight decrease in middle number of cycles and rapid decrease in final number of cycles. The ratio of half-value breadth takes a constant value on B/B$_{0}$-N diagram with loading condition except early part of fatigue life. The ratio of half-value breadth B/B$_{0}$ with respect to number of cycle to failure N$_{f}$ has linear behavior on B/B$_{0}$-log N$_{f}$ diagram. Therefore, in this paper the estimation of fatigue life by average gradient method has much less estimated mean error than the estimation of fatigue life by log B/B$_{0}$-log N/N$_{f}$ relation.elation.ation.

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Fatigue Life Estimation of Welded Components Considering Welding Residual Stress Relaxation and Its Mean Stress Effect (잔류응력 이완 및 이의 평균응력 효과를 고려한 용접부 피로수명 평가)

  • Han, Seung-Ho;Han, Jeong-Woo;Shin, Byung-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.175-182
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    • 2003
  • The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably. the effects of welding residual stress and its relaxation on their fatigue strengths should be considered quantitatively, which are often regarded to be equivalent to the effects of mean stresses by external loads. The hot-spot stress concept should be also adopted which can reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which is composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is proved that this model can be applied to predict reasonably their fatigue lives.