• Title/Summary/Keyword: fatigue design code

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Finite Element Analysis and Development of Interim Consolidated 5-N Curve for Fatigue Design of Welded Structure (용접구조물의 피로설계를 위한 유한요소 해석 및 통합 피로선도 초안 개발)

  • Kim, Jong-Sung;Jin, Tae-Eun;Hong, Jeong-Kyun;P. Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.724-733
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    • 2003
  • Fatigue design rules for welds in the ASME Boiler and Pressure Vessels Code are based on the use of Fatigue Strength Reduction Factors(FSRF) against a code specified fatigue design curve generated from smooth base metal specimens without the presence of welds. Similarly, stress intensification factors that are used in the ASME B3l.1 Piping Code are based on component S-N curves with a reference fatigue strength based on straight pipe girth welds. But the determination of either the FSRF or stress intensification factor requires extensive fatigue testing to take into account the stress concentration effects associated with various types of component geometry, weld configuration and loading conditions. As the fatigue behavior of welded joints is being better understood, it has been generally accepted that the difference in fatigue lives from one type of weld to another is dominated by the difference in stress concentration. However, general finite element procedures are currently not available for effective determination of such stress concentration effects. In this paper, a mesh-insensitive structural stress method is used to re-evaluate the S-N test data, and then more effective method is proposed for pressure vessel and piping fatigue design.

Development and Application of Detailed Procedure to Evaluate Fatigue Integrity for Major Components Considering Operating Conditions in the Nuclear Power Plant (원전 운전환경을 고려한 주기기 피로 건전성 상세평가 절차개발 및 적용)

  • Kim, Byong-Sup;Kim, Tae-Soon
    • Journal of the Korean Society of Safety
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    • v.21 no.6 s.78
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    • pp.20-25
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    • 2006
  • In the design of class 1 components to apply ASME code section III NB, a fatigue is considered as one of the important failure mechanisms. Fatigue analysis procedure and standard fatigue design curve(S-N curve) is suggested in ASME code, which had to be performed to meet the integrity of components at the design step. As the plant life extension for operating power plants and the long-lived plant design, however, are being progressed, the fact which the existing ASME fatigue design curve can not consider fatigue effects sufficiently comes to the fore. To find the technical solution for these problems, a number of researches and discussion are continued up to now. In this study, the detailed fatigue analyses using the 3 dimensional modeling for the fatigue-weakened components were performed to develop the optimized fatigue analysis procedure and their results are compared with other reference solutions.

Assessment of environmental fatigue in nuclear power plants: A comparative analysis of the effects of plasticity correction

  • Tae-Song Han;Hee-Jin Kim;Nam-Su Huh;Hyeong-Yeon Lee;Changheui Jang
    • Nuclear Engineering and Technology
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    • v.56 no.9
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    • pp.3764-3774
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    • 2024
  • In accordance with Regulatory Guide 1.207, Rev.1, fatigue assessments must be conducted considering the influence of primary coolant environment in nuclear reactors. Environmental fatigue, resulting from corrosion in the primary coolant, is evaluated in air fatigue life assessments through the application of an environmental fatigue correction factor. This environmental fatigue correction factor depends on sulfur content, operating temperature, dissolved oxygen, and strain rate. It remains constant for sulfur content, operating temperature, and dissolved oxygen, while strain rate introduces potential errors based on the analysis method. The current fatigue evaluation procedure for air, following ASME B&PV Code Sec.III, NB-3200, employs elastic analysis with a simplified elastic-plastic correction factor(Ke). However, Ke factor is considered excessively conservative, prompting less conservative alternatives proposed by JSME, RCC-M, ASME Code Case N-779. This study applied both ASME Ke and JSME Ke for fatigue evaluations considering environmental effects. Additionally, fatigue assessments accounting for elastic-plastic effects were conducted using Neuber and Glinka methods, compared with actual experiments. The analysis systematically examined changes in fatigue life and the environmental fatigue correction factor due to plastic effects in environmental fatigue evaluations.

Fatigue Evaluation on the Inside Surface of Reactor Coolant Pump Casing Weld

  • Kim, Seung-Tae;Park, Ki-Sung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.795-801
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    • 1998
  • Metallic fatigue of Pressurized Water Reactor(PWR) materials is a generic safety issue for commercial nuclear power plants. It is very important to obtain the fatigue usage factor for component integrity and life extension. In this paper, fatigue usage was obtained at the inside surface of Kori unit 2, 3 and 4 RCP casing weld, based on the design transient. And it was intended to establish the procedure and the detailed method of fatigue evaluation in accordance with ASME Section III Code. According to this code rule, two methods to determine the stress cycle and the number of cycles could be applied. One method is the superposition of cycles of various design transients and the other is based on the assumption that a stress cycle correspond to only one design transient. Both method showed almost same fatigue usage in the RCP casing weld.

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A Study on the Structural Analysis and Test of the Bogie Frame According to UIC Code (UIC code에 따른 대차 프레임 구조해석 및 시험에 관한 연구)

  • 최중호;송시엽;천홍정;전형용;박형순
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.884-891
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    • 2002
  • This report is the result performed the structural analysis and the static and fatigue load test of bogie frame for the purpose of designing and verifying the bogie frame which satisfy the load condition required in the UIC code. This investigation is proposed the efficient draft of the design to satisfy the load condition required in the UIC code. And It is performed the structural analysis to evaluate the static strength and the fatigue life of the patient material and the welded part. Also, This is proposed the efficient draft of the test to satisfy the method of the static and fatigue test required in the UC code. And it is carried out the static and the fatigue load test to verify it. We can designed the bogie frame in compliance with UIC 515-4 and 615-4 code.

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Analysis of Fatigue Truck Model for LRFD Code (LRFD 설계기준(안) 피로설계트럭 모형 분석)

  • Cho, Eun Young;Shin, Dong Ku
    • Journal of Korean Society of Steel Construction
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    • v.21 no.3
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    • pp.331-342
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    • 2009
  • A reliability analysis of the fatigue failure of highway steel bridges was performed by applying the Miner's fatigue damage rule for the fatigue design truck proposed for the LRFD code and for the current DB 24 truck. The limit state function for fatigue failure is expressed as a function of various random variables that affect fatigue damage. Among these variables, the statistical parameters for the equivalent moment, the impact factor, and the loadometer were obtained by analyzing recently measured domestic traffic data, and the parameters for the fatigue strength, the girder distribution factor, and the headway factor were obtained from the measured data reported in literature. Based on the reliability analysis, the fatigue truck model for the LRFD code was proposed. After applying the proposed fatigue truck to the LRFD code, 16 composite plate and box girder bridges were designed based on the LRFD method, and the LRFD design results for the fatigue limit state were compared with those by the current KHBDC.

A Review on Fatigue Analysis of Offshore Structures and Development of a Computer Program (해양구조물의 피로해석기법에 대한 검토 및 전산프로그램의 개발)

  • 이현엽
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.13-19
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    • 1996
  • For fatigue analsis of offshore structures, existing methods have been reviewed and a computer code has been developed on PC. As methods to estimate the probabillity distribution of the fatigue stress, three methods(the deterministic method, the stochastic method, and the simplified method) are used in this code, to choose the appropriate method according to the situations. This code estimates damage ratios, fatigue lives, and probabilities of fatigue failure considering scatterness of SN-data, based on linear damage rule and SN-curves. Also, allowable stress for the design extreme wave can calculated by the simplified method.

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A Study on Application of Fatigue Correction Factor for Environmental Fatigue Evaluation of Pressurizer Surge Line (가압기 밀림관 환경피로평가를 위한 피로보정계수 적용에 관한 연구)

  • Yang, Jun-Seog;Park, Chi-Yong;Kang, Seon-Ye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1151-1157
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    • 2009
  • Nuclear power plants applying for the continued operation over design life are required to address the effects of reactor water environment in fatigue design requirement of the ASME Code. Reactor water environmental effects are generally evaluated by calculating fatigue correction factors on fatigue usage. This paper describes the application for pressurizer surge line of environmental fatigue correction factors and the strain rate impact in the application. From this paper, the environmental fatigue correction factors resulted from the assumption of a step change in temperature are especially compared with those calculated from the data measured during plant startup. As a conclusion of this paper, the design transient conditions applied to the fatigue design may be conservative in case of the environmental fatigue evaluation.

Experimental Study on Fatigue Crack in Welded Crane Runway Girders(I) -Initiation and Propagation of Fatigue Crack- (크레인 거더의 피로균열에 관한 실험적 연구(I) -피로균열의 발생과 진전-)

  • Im, Sung Woo;Kim, Jin Ho;Chang, In Hwa;Shinga, Atsumi
    • Journal of Korean Society of Steel Construction
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    • v.9 no.2 s.31
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    • pp.237-248
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    • 1997
  • Three types of fatigue cracks frequently observed in the crane runway girders are verified experimentally using two testing-purpose girders with the size of $6400{\times}600{\times}300$ in millimeters. The fatigue cracks are observed in the vicinity of load-bearing points, at the end of gusset plates and at the fillet welded joints between the lower flange and the web. The load-bearing-point cracks are initiated at the intersection of the fillet welds between the upper flange and the web, where the vertical stiffener is located. The cracks grow up toward the diagonal direction of the web. The cracks observed at the fillet welded joints grow up perpendicularly to the crane runway girder. Compared with the JSSC fatigue design code, the joint class is classified as follows: E for the vicinity of load-bearing points, G or H for the end of gusset plates and D for the lower fillet welded joints. The tests reveal that the class of joint classification at the end of gusset plates and at the lower flange coincides with the fatigue design code.

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Investigation into Conservatism of Various Fatigue Life Evaluation Procedures Using Round-Notched CT Specimens (원형 노치 CT 시편을 이용한 다양한 피로수명평가 절차의 보수성 평가)

  • Kang, Ju-Yeon;Chang, Dong-Joo;Kim, Jun-Young;Kim, Sang-Eun;Lee, Jong-Min;Huh, Nam-Su;Kim, Jong-Sung;Kim, Jin-Weon;Kim, Yun-Jae;Kim, Dae-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.19-30
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    • 2019
  • In this study, to evaluate conservatism of various fatigue life evaluation procedures, fatigue tests were conducted using compact tension (CT) specimens with a round notch, made of A516 Gr.70 carbon steel and A240 TP304 stainless steel, under load-controlled cyclic condition. Experimental fatigue failure cycles were measured and compared with predicted fatigue lives using two different life evaluation methods; (1) Design-By-Analysis (DBA) procedure given in ASME B&PV Code, Sec. III, Div. 1, Subsec. NB-3200 and (2) structural stress-based approach provided in ASME B&PV Code, Sec. VIII, Div. 2, Part 5. To predict fatigue failure cycles, three-dimensional elastic finite element analysis was conducted. Fatigue lives were predicted by both design fatigue curve given in ASME B&PV Code, Sec. III, Div. 1, Appendices and best-fit fatigue curve suggested in NUREG/CR-6815 for the DBA procedure. Finally, fatigue lives evaluated by various methods were compared with test results, and then conservatism between each evaluation procedure was discussed.