• 제목/요약/키워드: fan

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터보 팬의 유동해석 및 허니콤 구조가 적용된 터보 팬의 PBF 3D 프린팅 제작에 관한 연구 (A Study on CFD of Turbo fan and Fabrication of Turbo Fan with Honeycombs by PBF)

  • 진철규;이해수;이운길;우재혁
    • 한국산업융합학회 논문집
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    • 제25권5호
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    • pp.899-908
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    • 2022
  • In this study, a study was conducted to localize a large aluminum turbo fan used for tank powerpack. The turbo fan was scanned with a 3D scanner and then 3D modeling was performed. Computational fluid dynamics (CFD) were performed from the performance conditions of the fan, and structural analysis was performed using the pressure data obtained from CFD. The fan was reduced to 1/5 size by applying the geometric similarity. A 1/5 size fan has a honeycomb structure inserted into the front shroud and back shroud to reduce the weight by 5.3%. A 1/5 size fan was printed using a PBF 3D printer, and a 1/5 size fan with honeycombs was also printed. The pressure drop of 8.67 kPa and the required power of 138.19 kW, which satisfies the performance conditions of the fan, were confirmed from the results of CFD. The values of the maximum deformation amount of 0.000788 mm and the maximum effective stress of 0.241 MPa were confirmed from the structural analysis results. The fan printed by the PBF 3D printer had the same shape as the modeling, and the shape was perfect. There are no defects anywhere in appearance. However, the condition of the outer surface of the fan's back shroud is rough compared to other locations. The fan in which the honeycomb was inserted was also perfectly output, and the shape of the honeycomb was the same as the modeling.

축류형 송풍기 운전 특성에 관한 연구 (A Study of Fan Stall Warning System Motion Characteristics)

  • 조현섭
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2006년도 추계학술발표논문집
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    • pp.191-194
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    • 2006
  • 500MW급 대용량 보일러 통풍계통의 Fan Stall 감시 장치는 Fan 이상 발생시 Fan을 보호하기 위하여 정지시키는 기능을 한다. 그러나 Fan Stall 감시 장치의 빈번한 고장으로 신뢰성이 저하되고 운전에 영향을 미치므로 이것을 DCS Logic으로 구성하여 신뢰성을 향상시켰다.

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다중 덕트 팬 전진 비행 특성에 대한 수치적 연구 (Numerical Investigation of Forward Flight Characteristics of Multi-Ducted Fan)

  • 노나현;오세종;박동훈
    • 한국항공우주학회지
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    • 제46권2호
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    • pp.95-105
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    • 2018
  • 차세대 회전익기 개발에서 고속화는 중요한 과제이며, 선행 연구들을 통해 덕트 팬을 가지는 비행체는 고속화 실현 가능성이 높은 형상으로 평가된다. 본 연구에서는 다중 덕트 팬 비행체의 전진 비행시의 유동 특성 및 공력 성능 분석을 위한 전산해석을 수행하였다. 전방 팬의 공력 성능은 자유류 유동과 팬 유입류에 의해 결정되는 반면, 후방 팬의 성능은 전방 팬에서 발생한 유동에 지배적인 영향을 받음을 확인하였다. 전진 속도가 증가하며 전방 팬 입구에서의 유동 박리는 후방 팬보다 먼저 발생하며, 덕트 입구 박리는 팬 추력의 증가를 유도한다. 두 덕트 팬 간의 상호 작용으로 인해 후방 팬에는 상대적으로 정렬된 유동이 유입되므로 박리 이전까지 추력이 꾸준히 감소하고, 전/후방 팬의 추력의 급격한 변화는 동시에 발생한다. 전진 속도에 따라 전체 비행체의 수직력은 감소하였다. 이는 팬 후류에 의한 동체 아랫면 압력 저하가 주요 원인으로 분석되었다.

2단 축류홴과 엇회전식 축류홴의 공력특성에 관한 실험적 연구 (Experimental Study on the Aerodynamic Characteristics of a Two-Stage and a Counter-Rotating Axial Flow Fan)

  • 조진수;조이상
    • 대한기계학회논문집B
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    • 제25권10호
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    • pp.1281-1292
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    • 2001
  • Experiments were done for the comparison of performance and flow characteristics between a two -stage axial flow fan and a counter-rotating axial flow fan. Each stage of the two -stage axial flow fan used fur the present study has an eight bladed rotor and thirteen slater blades. The front and the rear rotor of the counter - rotating axial flow fan have eight blades each and are driven by coaxial counter ro latins shafts through a gearbox located between the rear rotor and the electric motor. Both of the two axial fan configurations have identical rotor blades and the same operating condition fur the one -to-one comparison of the two. Performance curves of the two configurations were obtained and compared by varying the blade pitch angles and axial gaps between the blade rows. The fan characteristic curves were obtained following the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fa n flow characteristics were measured using a five-hole probe by a non-nulling method. The velocity profiles between the hub and tip of the fans were measured and analyzed at the particular operating condition s of peak efficiency, minimum and maximum pressure coefficients. The peak efficiency of the counter-rotating axial fan was improved about 2% respectively, compared with the two stage axial fan. At the minimum pressure coefficient point of the two stage axial fan, the fan inlet flow patterns show that axial velocity highly decreased in the vicinity of the blade tip region. Also, the reverse flow took place at the blade tip.

CFD를 이용한 선박 기관실 공기 공급용 팬 입구 형상에 따른 성능 비교 연구 (The Study of Performance Comparison on the Inlet Shapes of Fan for Engine Room of Ship Using CFD)

  • 권도훈;홍윤균;구성우;정은수
    • 대한조선학회 특별논문집
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    • 대한조선학회 2011년도 특별논문집
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    • pp.25-31
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    • 2011
  • The performance of fan for engine room of ship is absolutely important when it take into consideration work efficiency, work condition, and the performance of various equipments. Fan performance test should be carried out during sea trial to satisfy owner's requirement as above mentioned. We have considered various values to affect fan test result. In here, various values are to be silencer, fan inlet shape, and arrangement of fan room. In general, the shapes of fan inlet is overall circular type because of the shapes of axial fan. So, all vessels built at SHI have been applied fan inlet of circular type. And now, in order to reduce sound of noise from supply fan, big silencer often has been installed at high value vessels. In this case, the capacity of supplied air can be insufficient due to silencer which is an obstructer about air flow. In this paper, we have studied the performance of fan through comparison between a circular shape and a square shape of fan inlet. We also compare with CFD results and experimental results.

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홴 후방 유동장을 고려한 홴싱크 설계에 관한 연구 (A Study on the Design of a Fan-Sink Considering the Flow Fields Behind the Fan Outlet)

  • 조진수;한승호;한철희
    • 대한기계학회논문집B
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    • 제26권8호
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    • pp.1055-1061
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    • 2002
  • A numerical and experimental study on the flow fields behind the fan outlet was carried out to improve the performance of a conventional fan-sink(fan and heat sink). Conventional fan-sinks have a heat sink of which fin configurations tend to increase the flow resistance, thus decreasing the performance and the cooling capabilities of a fan-sink. Lifting surface method is used for the prediction of flow fields behind the fan outlet. Oil-dot flow visualization technique is applied for the validation of numerical results. The numerical results and experimental data show agreement each other. A conventional heat sink is modified and redesigned using flow patterns behind the fan outlet. The newly designed heat sink has the configuration of curved fins which minimize flow resistance. It showed improvements in both cooling: capabilities and volumetric flow rate compared to the conventional one.

수치해석에 의한 소형 원심팬 개발 (Development of a Small Centrifugal Fan with CFD)

  • 지선구;박성관
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.11-16
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    • 2001
  • It is not easy to apply a small-sized centrifugal fan to the duct used for the thermal management of home electronic appliances due to complex design parameters of its blades and scroll. The main objective of this study was to develop the systematic process to design an optimal centrifugal fan based on the 3-dimensional configuration of blades obtained from the conceptual design program self-developed with the given design constraints such as the flow rate, the total pressure loss, the size of fan, and the number of rotation. The design process to find an optimal centrifugal fan for refrigerator was technologically linked in many ways. The complex grid generation system of the fan model included scroll was adopted for the numerical simulation. The FVM CFD code, FLUENT, was used to investigate the three dimensional flow pattern at the coordinate system of rotating frame and to check the optimal performance of the fan. By using this design process, a selected centrifugal fan was designed, numerically simulated, manufactured and experimentally tested in the wind tunnel. The performance curve of fan manufactured by NC process was compared with numerically obtained characteristic curve. The developed design method was proved into being excellent because these two curves were well matched.

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A Numerical Investigation of Flow and Performance Characteristics of a Small Propeller Fan Using Viscous Flow Calculations

  • Oh, Keon-Je;Kang, Shin-Hyoung
    • Journal of Mechanical Science and Technology
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    • 제16권3호
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    • pp.386-394
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    • 2002
  • The present work is aimed at investigating an unusual variation in flow and performance characteristics of a small propeller fan at low flow rates. A performance test of the fan showed dual performance characteristics, i.e., radial type characteristics at low flow rates and axial type at high flow rates. Dual performance characteristics of the fan are numerically investigated using viscous flow calculations. The Finite Volume Method is used to solve the continuity and Navier-Stokes equations in the flow domain around a fan. The performance parameters and the circumferentially averaged velocity components obtained from the calculations are compared with the experimental results. Numerical values of the performance parameters show good agreement with the measured values. The calculation simulates the steep variations of performance parameters at low flow rates and shows the difference in the flow structure between high and low flow rates. At a low flow coefficient of $\Phi$=0.2, the flow enters the fan in an axial direction and is discharged radially outward at its tip, which is much like the flow characteristics of a centrifugal fan. The centrifugal effect at low flow rates makes a significant difference in performance characteristics of the fan. As the inlet flow rate increases, flow around the fan changes into the mixed type at $\Phi$=0.24 and the axial discharge at $\Phi$=0.4.

자동차용 냉각홴의 설계와 시스템 개선을 통한 저소음화 연구 (Design of Automotive Engine Cooling Fan and Study on Noise Reduction through Modification of System)

  • 김병주;강상규;김규영;이재영;이덕호;신동수
    • 한국소음진동공학회논문집
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    • 제14권11호
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    • pp.1107-1114
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    • 2004
  • Axial fans are widely used for automotive engine cooling device due to their ability to produce high flow rate to keep engine cool. At the same time, the noise generated by these fans causes one of the most serious problems. Especially, engine cooling fan noise in idle condition of a car is noticeable. Therefore. the high efficient and low-noise fan is seriously needed. When a new fan system is designed, system resistance and non-uniform inflow are the key factors to get the high performance and low noise fan system. In this study, aerodynamic and acoustic calculations are carried out on the automotive cooling fan and system. Effects of various design parameters are studied through the free wake analysis and experiments. Better performance and noise characteristic are obtained for the new design fan using the methodology. Furthermore through the modification of the fan system geometry parameters, the fan system produce more flow rate and become less noisy.

축류형 홴 성능 및 소음에 영향을 미치는 설계변수 분석 (Design Parameter Analysis on the Performance and Noise of Axial Fan)

  • 김기황;이승배;주재만
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 I
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    • pp.275-281
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    • 2001
  • While basic input parameters for the performance and noise of axial fan are flow rate, pressure rise, rotating speed, and fan diameter, the geometric parameters of blade are sweep angle, solidity, and camber angle. The sweep angle does not affect fan performance much, but on fan noise significantly. Solidity and camber angle are very critical design parameters acting on the fan performance directly. The solidity and camber angle are closely related, therefore they have to be carefully determined for the low-noise and high-performance fan. In This paper, different design points are selceted and also geometric parameters are deliberately changed for the comparison of fan noise. As a result, at the same performance, the input rotational speed affects radiated noise more significantly than others. When solidity and camber angle are increased more than those by iDesignFan/sup TM/ program, more noise is experienced. The blade sweep method and blade numbers at same solidity are observed to results in different levels of performance and noise.

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