• Title/Summary/Keyword: failure surface

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Characterization of Product Surface according to Tool Surface Conditions when Forming TRIP1180 Steel Sheets with PVD CrN-coated Tools (PVD CrN 코팅 금형의 TRIP1180 판재 성형 시 금형의 표면상태에 따른 제품 표면특성 평가)

  • J. H. Bang;G. H. Bae;M. Kim;M. G. Lee;H. G. Kim;J. H. Song
    • Transactions of Materials Processing
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    • v.32 no.5
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    • pp.247-254
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    • 2023
  • This study conducted the wear tests on bending punches coated with PVD CrN and examined the surface quality of the product formed by each punch in the forming of uncoated TRIP1180 sheets. The study quantitatively estimated the surface quality of the product by measuring the roughness and imaging the product surface. The correlation between the punch wear depth and the product surface roughness was quantitatively analyzed. The results showed that before failure occurs, the product roughness was comparable with that of the as-received, and the product surface was smooth without scratches and defects. However, after failure, the punch wear is caused by fretting wear mechanism, and a punch whose coating is not completely peeled plows the product surface, resulting in severe scratches with grooves and ridges on the product surface. Severe wear on the punch surface caused by fretting wear can rapidly degrade the product surface quality as it is directly affected by the punch surface condition, and the product surface quality accurately reflects the punch wear condition.

Comparison of traditional and simplified methods for repairing CAD/CAM feldspathic ceramics

  • Carrabba, Michele;Vichi, Alessandro;Louca, Chris;Ferrari, Marco
    • The Journal of Advanced Prosthodontics
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    • v.9 no.4
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    • pp.257-264
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    • 2017
  • PURPOSE. To evaluate the adhesion to CAD/CAM feldspathic blocks by failure analysis and shear bond strength test (SBSt) of different restorative systems and different surface treatments, for purpose of moderate chipping repair. MATERIALS AND METHODS. A self-adhering flowable composite (Vertise Flow, Kerr) containing bi-functional phosphate monomers and a conventional flowable resin composite (Premise Flow, Kerr) applied with and without adhesive system (Optibond Solo Plus, Kerr) were combined with three different surface treatments (Hydrofluoric Acid Etching, Sandblasting, combination of both) for repairing feldspathic ceramics. Two commercial systems for ceramic repairing were tested as controls (Porcelain Repair Kit, Ultradent, and CoJet System, 3M). SBSt was performed and failure mode was evaluated using a digital microscope. A One-Way ANOVA (Tukey test for post hoc) was applied to the SBSt data and the Fisher's Exact Test was applied to the failure analysis data. RESULTS. The use of resin systems containing bi-functional phosphate monomers combined with hydrofluoric acid etching of the ceramic surface gave the highest values in terms of bond strength and of more favorable failure modalities. CONCLUSION. The simplified repairing method based on self-adhering flowable resin combined with the use of hydrofluoric acid etching showed high bond strength values and a favorable failure mode. Repairing of ceramic chipping with a self-adhering flowable resin associated with hydrofluoric acid etching showed high bond strength with a less time consuming and technique-sensitive procedure compared to standard procedure.

Failure Characteristics of Foundation System Reinforced with Stone Columns (쇄석말뚝으로 보강된 기초시스템의 파괴 거동)

  • Shin, Bang Woong;Bae, Woo Seok
    • Journal of the Korean GEO-environmental Society
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    • v.2 no.3
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    • pp.71-80
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    • 2001
  • The quantitative analysis of bearing capacity with stone column-mat is not ease because the bearing capacity of stone column is affected by so many parameters. The bearing capacity of stone column is mainly governed by horizontal resistance along the interface with soil. Also, this foundation system is affected by geometric factors such as column spacing, embedment ratio and failure surface inclination. Therefore, in this study, critical length and the effect of failure surface inclination was studied with single and group end bearing stone columns by loading tests. Results of model tests are compared to the present theoretical methods and are examined with FEM analysis.

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An Experimental Study and Deformation Analysis of a Dredged fills Improved with Bamboo Mats (대나무매트가 포설된 준설매립지반의 모형실험 및 변형해석)

  • Kim, Jong-Ryeol;Kang, Kwon-Soo;Kim, Woo-Jin;Hwang, Sung-Won;Kang, Jin-Tae
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1520-1527
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    • 2005
  • In order to investigate the effect of improvement with bamboo mats on dredged fills, several tests were performed with different widthes (0.0B, 0.5B, 1.0B, 2.0B). The results indicate that the failure modes of the models without bamboo mats are close to local shear failure, and change to general shear failure as the width of a bamboo mat increases. A series of tests with four different widths (0.0B, 0.5B, 1.0B, 2.0B) were carried out on the models which have no desiccated surface layers, to find out the width that the general shear failure might occur. Finally, a series of tests with this width were performed on the models with three different desiccated surface layers (3cm, 5cm, 10cm). Throughout the tests, strength and deformation according to the thickness of desiccated surface layer was investigated.

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A Study for Bond Strengths of Acrylic and Silicone Based Soft Lining Materials (애크릴릭 및 실리콘 계열 연성 의치상 이장재의 결합력에 관한 연구)

  • Nam, Eun-Joo;Lim, Ju-Hwan
    • Journal of Dental Rehabilitation and Applied Science
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    • v.16 no.1
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    • pp.27-36
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    • 2000
  • One of the methods to improve the softness and comfortness of denture base is the use of soft denture liners. In this study, specimens were made by 2 kinds of acrylic based soft lining materials and 2 kinds of silicone based soft lining materials, and bonded to acrylic resin(Lucitone $199^{(R)}$). Then they were tested the differences of tensile bond strengths according to the materials, thickness, surface treatment and failure mode. 1. Tensile bond strength according to soft lining materials was increased in order of Coe-$soft^{(R)}$, $Mollosil^{(R)}$, $Trusoft^{(R)}$, Ufi-Gel $C^{(R)}$. The differences between groups were statistically significant at level of 0.05. 2. Tensile bond strength according to thickness of soft lining materials was increased in order of 3mm, 2mm, 1mm. The differences between groups were not statistically significant. 3. Tensile bond strength of treated surface showed higher bond strength than nontreated surface. The difference between groups was not statistically significant. 4. The failure mode of Coe-$soft^{(R)}$, $Trusoft^{(R)}$, $Mollosil^{(R)}$ were mainly cohesive failure, and that of Ufi-Gel $C^{(R)}$ were mainly adhesive failure.

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Risk Assessment for a Bridge System Based upon Response Surface Method Compared with System Reliability (체계신뢰성 평가와 비교한 응답면기법에 의한 교량시스템의 위험성평가)

  • Cho, Tae-Jun;Moon, Jae-Woo;Kim, Jong-Tae
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.295-300
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    • 2007
  • Probabilistic Risk Assessment considering statistically random variables is performed for the preliminary design of a Arch Bridge. Component reliabilities of girders have been evaluated using the response surfaces of the design variables at the selected critical sections based on the maximum shear and negative moment locations. Response Surface Method (RSM) is successfully applied for reliability analyses for this relatively small probability of failure of the complex structure, which is hard to be obtained by Monte-Carlo Simulations or by First Order Second Moment Method that can not easily calculate the derivative terms of implicit limit state functions. For the analysis of system reliability, parallel resistance system composed of girders is changed into parallel series connection system. The upper and lower probabilities of failure for the structural system have been evaluated and compared with the suggested prediction method for the combination of failure modes. The suggested prediction method for the combination of failure modes reveals the unexpected combinations of element failures in significant]y reduced time and efforts compared with the previous permutation method or system reliability analysis method.

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Stability Analysis and Reinforcement of Large Excavated Slope considering Precipitation Infiltration in Rainy Season (강우침투로 인한 대절취사면의 붕괴안정성검토 및 대책)

  • Chun, Byung-Sik;Choi, Hyun-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.1
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    • pp.101-110
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    • 2000
  • In case heavy rainfall is a key factor of slope failure, the failure zone is usually developed within the depth of 3~5m from the ground surface regardless of the location of the watertable. If rainfall is taken into consideration, it is general that the slope stability analysis is carried out under the assumption that the cut slope is saturated to the slope surface or the watertable elevates to a certain height so that ${\gamma}_{sat}$, the unit weight of saturated soil, is used. However, the analysis method mentioned above can't exactly simulate the variation of pore water pressure in the slope and yields different failure shape. The applicability of slope stability analysis method considering the distribution of pore water pressure within the slope with heavy rainfalls, was checked out after the stability analysis of a lage-scale cut slope in a highway construction site, where surface failure occurred with heavy rainfalls. An appropriate slope stabilization method is proposed on the base of the outcome of the analysis.

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Microstructural observations of shear zones at cohesive soil-steel interfaces under large shear displacements

  • Mamen, Belgacem;Hammoud, Farid
    • Geomechanics and Engineering
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    • v.25 no.4
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    • pp.275-282
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    • 2021
  • Failure mechanism which can affect geotechnical infrastructures (shallow foundations, retaining walls, and piles) constitutes one of the most encountered problems during the design process. In this respect, the shear behavior of interfaces between grained soils and solid building materials, as well as those between cohesive soils should be investigated. Therefore, a range of ring shear tests with different cohesive soils and stainless-steel interfaces have been carried out through the Bromhead apparatus that allows simulating large displacements along a failure surface. The effects of steel rings roughness and soil type on the residual friction coefficient and the shear zone features (structure, thickness, and texture orientation angle) have been investigated using the Scanning Electron Microscopy. The obtained results indicate that the residual friction coefficient and the structural characteristics of the shear zone vary according to the surface roughness and the soil type. Scanning electron microscopy reveals that the particles inside the shear zone tend to be re-oriented. Also, the shear failure mechanism can be identified along with the interface, within the soil, or simultaneously at the interface and within the soil specimen.

A Study on the Ultrasonic Nano Crystal Surface Modification(UNSM) Technology and It's Application (초음파 나노표면개질기술의 특성과 활용방안 연구)

  • Pyoun, Young-Sik;Park, Jeong-Hyeon;Cho, In-Ho;Kim, Chang-Sik;Suh, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.190-195
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    • 2009
  • All the failure in fatigue of torsion, bending and rolling contact, and in sliding wear begins mostly from surface. So much efforts have been invested to the surface technology which deal these problems during past decades, but the industrial demand keeps growing and more significant requirements are added to researchers and engineers. Nano crystal surface modification technology which makes the surface layers into nano crystalline, induces big and deep compressive residual stress, increases surface hardness, improves surface hardness, and make micro dimples structure on surface is an emerging technology which can break limits of current surface technology and relieve the burden of researchers and engineers. In this study, a nano crystal surface modification technology which is calling UNSM(Ultrasonic nano crystal surface modification) technology, is introduced and how it has been applied to industry to solve these failure problems is explained.

Effect of mechanical surface treatment on the fracture resistance and interfacial bonding failure of Y-TZP zirconia (Y-TZP zirconia의 기계적 표면처리가 파절저항과 접착계면 실패에 미치는 영향)

  • Yi, Yang-Jin
    • Journal of Dental Rehabilitation and Applied Science
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    • v.30 no.2
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    • pp.102-111
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    • 2014
  • Purpose: Surface damage and bonding strength difference after micromechanical treatment of zirconia surface are to be studied yet. The aim of this study was to evaluate the difference of fracture resistance and bonding strength between more surface-damaged group from higher air-blasting particle size and pressure, and less damaged group. Materials and Methods: Disk shape zirconia ($LAVA^{TM}$) was sintered and air-blasted with $30{\mu}m$ particle size (Cojet), under 2.8 bar for 15 seconds, $110{\mu}m$ particle size (Rocatec), under 2.8 bar for 15 seconds, and $110{\mu}m$ particle size (Rocatec), under 3.8 bar for 30 seconds respectively. Biaxial flexure test and bonding failure load test were performed serially (n = 10 per group). For bonding test, specimens were bonded on the base material having similar modulus of elasticity of dentin with $200{\mu}m$-thick resin cement for tension of surface damage. Failure load of bonding was detected with acoustic emission (AE) sensor. Results: There were no significant differences both in the biaxial flexure test and bonding failure load test between groups (P > 0.05). Sub-surface cracks were all radial cracks except for two specimens. Conclusion: Within the limitations of no aging under monotonic load test, surface damage from higher air-blasting particle size and pressure was not significant. Evaluations of failure load with bonded zirconia disks was clinically relevant modality for surface damage and bonding strength, simultaneously.