• Title/Summary/Keyword: failure mode distribution

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A Study on Failure Mode Analysis of Machining Center (머시닝센터의 고장모드 해석에 관한 연구)

  • Kim, Bong-Suk;Kim, Jong-Soo;Lee, Soo-Hun;Song, Jun-Yeup;Park, Hwa-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.74-79
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    • 2001
  • In this study, a failure mode analysis of CNC machining center is described. First, the system is classified through subsystems into components using part lists and drawings. The component failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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A Study on Failure Mode Analysis for Reliability Assesment of Machining Center (공작기계의 신뢰성 평가를 위한 고장 모드 해석에 관한 연구)

  • 이수훈;김종수;김봉석;송준엽;이승우;박화영;박종권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.1010-1013
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    • 2000
  • In this study, a failure mode analysis of CNC machining center is described. At first, the system is classified through subsystems into components using part lists and drawings. The components failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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Reliability Assessment of Machine Tools Using Failure Mode Analysis Programs (고장모드 분석 프로그램을 통한 공작기계의 신뢰성 평가)

  • Kim Bong-Suk;Lee Soo-Hun;Song Jun-Yeob;Lee Seung-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.15-23
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    • 2005
  • For reliability assessment for machine tools, failure mode analyses by two viewpoints were studied in this paper. First, this study developed the reliability data analysis program, which searches f3r optimal failure distribution like failure rate or MTBF(Mean Time Between Failure) using failure data and reliability test data of mechanical parts in the web. Moreover, this data analysis program saves both failure data or reliability data and their failure rate or MTBF for database establishment. Second, this paper conducted failure mode analysis through such performance tests as circular movement test and vibration testing for machine tools when reliability data is not available. A developed web-based analysis program shows correlations between failure mode and performance test result and also accumulates all the data. These kinds of data analysis programs and stored data furnish valuable information for improving the reliability of mechanical system.

A Study on Reliability Data Analysis for Components of Machining Center (공작기계 부품의 신뢰성 데이터 해석에 관한 연구)

  • 이수훈;김종수;송준엽;이승우;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.88-91
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    • 2001
  • The reliability data analysis for components of CNC machining center is studied in this paper. The failure data of mechanical part is analyzed by Exponetial, Weibull, and Log-normal distributions. And then, the optimum failure distribution model is selected by goodness of fit test. The reliability data analysis program is developed using ASP language. The failure rate, MTBF, life, and failure mode of mechanical parts are estimated and searched by this program. The failure data and analysis results are stored in the database.

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Analyses of Accelerated Life Tests Data from General Limited Failure Population (GLFP 모형하에서의 가속수명시험 데이터 분석)

  • Kim, Chong-Man
    • Journal of Korean Society for Quality Management
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    • v.36 no.1
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    • pp.31-39
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    • 2008
  • This paper proposes a method of estimating the lifetime distribution at use condition for constant stress accelerated life tests when an infant-mortality failure mode as well as wear-out one exists. General limited failure population model is introduced to describe these failure modes. It is assumed that the log lifetime of each failure mode follows a location-scale distribution and a linear relation exists between the location parameter and the stress. An estimation procedure using the expectation and maximization algorithm is proposed. Specific formulas for Weibull distribution are obtained. An illustrative example and the simulation results are given.

Reliability Analysis of Stability of Berm Breakwaters (소단형 방파제의 안정성에 대한 신뢰성 해석)

  • Lee, Cheol-Eung
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.19 no.5
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    • pp.399-407
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    • 2007
  • Two reliability models, AFDA(Approximate Full Distribution Approach) and Monte-Carlo simulation method, are directly developed to study on both hydraulic failure mode of berm recession and structural failure mode of armour breakage of berm breakwaters. By comparing the present results with the results of other researcher, it may be confirmed that two reliability models can be straightforwardly applicable to berm breakwaters. Relative influence of each random variable on hydraulic and structural failure probabilities could be properly analyzed. The upper bound and the lower bound of failure probability can be evaluated by using bi-modal bounds of the multiple failure mode analysis, from which it may be possible to investigate some kinds of dependence into between two failure modes. Finally, it may also be found that the structural failure mode of armour breakage could become a main failure mode of berm breakwaters in the condition of more than any allowable berm recession.

Failure mechanisms in coupled soil-foundation systems

  • Hadzalic, Emina;Ibrahimbegovic, Adnan;Dolarevic, Samir
    • Coupled systems mechanics
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    • v.7 no.1
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    • pp.27-42
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    • 2018
  • Behavior of soil is usually described with continuum type of failure models such as Mohr-Coulomb or Drucker-Prager model. The main advantage of these models is in a relatively simple and efficient way of predicting the main tendencies and overall behavior of soil in failure analysis of interest for engineering practice. However, the main shortcoming of these models is that they are not able to capture post-peak behavior of soil nor the corresponding failure modes under extreme loading. In this paper we will significantly improve on this state-of-the-art. In particular, we propose the use of a discrete beam lattice model to provide a sharp prediction of inelastic response and failure mechanisms in coupled soil-foundation systems. In the discrete beam lattice model used in this paper, soil is meshed with one-dimensional Timoshenko beam finite elements with embedded strong discontinuities in axial and transverse direction capable of representing crack propagation in mode I and mode II. Mode I relates to crack opening, and mode II relates to crack sliding. To take into account material heterogeneities, we determine fracture limits for each Timoshenko beam with Gaussian random distribution. We compare the results obtained using the discrete beam lattice model against those obtained using the modified three-surface elasto-plastic cap model.

Safety Analysis of Storm Sewer Using Probability of Failure and Multiple Failure Mode (파괴확률과 다중파괴유형을 이용한 우수관의 안전성 분석)

  • Kwon, Hyuk-Jae;Lee, Cheol-Eung
    • Journal of Korea Water Resources Association
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    • v.43 no.11
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    • pp.967-976
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    • 2010
  • AFDA (Approximate Full Distribution Approach) model of FORM (First-Order Reliability Model) which can quantitatively calculate the probability that storm sewer reach to performance limit state was developed in this study. It was defined as a failure if amount of inflow exceed the capacity of storm sewer. Manning's equation and rational equation were used to determine the capacity and inflow of reliability function. Furthermore, statistical characteristics and distribution for the random variables were analyzed as a reliability analysis. It was found that the statistical distribution for annual maximum rainfall intensity of 10 cities in Korea is matched well with Gumbel distribution. Reliability model developed in this study was applied to Y shaped storm sewer system to calculate the probability that storm sewer may exceed the performance limit state. Probability of failure according to diameter was calculated using Manning's equation. Especially, probability of failure of storm sewer in Mungyeong and Daejeon was calculated using rainfall intensity of 50-year return period. It was found that probability of failure can be significantly increased if diameter is decreased below the original diameter. Therefore, cleaning the debris in sewer pipes to maintain the original pipe diameter should be one of the best ways to reduce the probability of failure of storm sewer. In sewer system, two sewer pipes can flow into one sewer pipe. For this case, probability of system failure was calculated using multiple failure mode. Reliability model developed in this study can be applied to design, maintenance, management, and control of storm sewer system.

Life Analysis of Pneumatic Valve (공기압 밸브의 수명 분석)

  • Kang, Bo-Sik;Lee, Seung-Hun;Kim, Kyung-Soo;Lim, Nam-Gu;Kim, Hyoung-Eui
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1848-1853
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    • 2007
  • In this study, we are to analyze the life and the main failure mode of pneumatic valves that are usually applied to the factory automation line. Pneumatic valves have complicated failure cause since they are organized as a complex of various elements. Therefore, in this paper, we analyzed the main failure mode of pneumatic valves, and then performed life test and performance test according to the international standards. On the basis of these processes, we estimated a shape parameter that is the main factor for the calculation of test time for the reliability of pneumatic valves by analyzing life distribution data.

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Life Analysis of Flexible Tubes Fitting for Pneumatic system (공기압용 관연결 피팅의 수명 분석)

  • Kang, Bo-Sik;Song, Joo-Sub;Yoo, Yung-Chul;Kim, Hyoung-Eui
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1842-1847
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    • 2007
  • In this study, we are to analyze the life and the main failure mode of flexible tubes fitting for pneumatic that are usually applied in the factory automation line. Flexible tubes fitting for pneumatic have complicated failure cause because they are organized as a complex of various elements. Therefore, in this paper, we analyzed the main failure mode of flexible tubes fitting for pneumatic, and then performed life test and performance test according to the international standards. On the basis of these processes, we estimate shape parameter that is the main factor for the calculation of test time for the reliability of flexible tubes fitting for pneumatic and their data analysis of life distribution.

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