• 제목/요약/키워드: failure mode and effect analysis(FMEA)

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중소 제조기업의 품질비용 행태에 관한 실증 연구 (The Correlations among the Categorized Quality Cost Factors on SMEs (Small & Medium-sized Enterprises))

  • 이상춘;구일섭
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2011년도 춘계학술대회
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    • pp.731-746
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    • 2011
  • The successful and sustainable growth of SMEs depends on their ability of strengthen their competitiveness in quality and cost and service more than anything else as a fundamental of operation. Among these key competitive factors of SMEs, quality is the most critical factor in manufacturing business fields. Because quality strongly influence cost and service performance on this manufacturing business field. There are many different ways to improve the quality performance but it needs proper management decision to choose the best way what can maximize outputs with minimum inputs. And it needs effective measurement methods and some indicators to analysis the quality performance properly. The quality cost is one of the simplest key indicators to measure the quality performance and the effectiveness of quality related management decisions. The major purpose of this study is to diagnose the categorized current level of actual quality cost of local SMEs to maximize their quality management effectiveness through comparing their level with others what's expressed in early studies. In this study, through survey on local SMEs, we found that their average annual quality cost ratio versus turnover - Total amount of annual quality cost divided by annual turnover - is around 3.69% excluded some SME's performances what have different quality control measures with others. And we found some results what corresponded with the early studies on the correlations between those categorized quality costs factors and some discrepancies between some of the literature model and the early case study results as follows. There were negative correlations between the Prevention costs and the External failure costs, and the Appraisal costs and the External failure costs, and there was positive correlation between the Appraisal costs and Internal failure costs same as early studies. But, we couldn't found any strong negative correlations between the Cost of control - Preventive costs & Appraisal costs - and the Cost of Failure of control - Internal & External failure costs -. It reveals not only the lack of effectiveness on their preventive or appraisal activities but also it can reveal there were so many effective ways to prevent the failure costs properly such as some innovative investment on Factory automation includes Error Proofing and more preventive actions to improve the effectiveness of the typical management methods likes CE (Concurrent Engineering), APQP (Advanced Product Quality Planning), FMEA (Failure Mode & Effect Analysis) etc.

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신뢰성 보정된 발사체 개발비용 추정방안 연구 (Studies for Reliability-corrected Cost Estimation Methodology of Launch Vehicle Development)

  • 김홍래;유동서;장영근
    • 한국항공우주학회지
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    • 제40권4호
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    • pp.364-374
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    • 2012
  • 본 연구에서는 발사체의 개념설계 단계 동안 성능 변수뿐만 아니라 신뢰성에 따른 개발비용 추정방안을 분석하고자 하였다. 과거에는 발사체의 개발비용을 예측하기 위해서 주로 발사체의 성능과 건조 질량 등을 독립변수로 하는 추정 방법이 많이 이용되었다. 이러한 접근 방법은 비교적 근사하였지만 신뢰성 수준에 따른 비용 변화를 반영할 수 없기 때문에 원하는 신뢰성을 가진 발사체의 개발비용을 근접하게 예측하기는 쉽지 않았다. 본 논문에서는 이러한 비용추정 방법의 한계를 개선하기 위해 성능과 질량을 기반으로 한 비용 모델인 TRANSCOST에 신뢰성 개념을 도입하여 발사체 비용을 추정할 수 있는 방법론을 제시하였다. 이를 기반으로 신뢰성에 따른 한국형발사체(KSLV- II)의 개발비용을 추정했다.

신제품개발을 위한 프론트로딩 요소 우선순위 도출 : 자동차부품 설계단계 중심으로 (Prioritize Front-Loading Factors Analysis for New Product Development : Focus on Automobile Parts Design Stage)

  • 박병학;옥영석;천동필;박세훈
    • 산업경영시스템학회지
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    • 제42권4호
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    • pp.31-38
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    • 2019
  • The purpose of this study is to provide the priority of the front-loading factors in the design stage of the automotive parts development process in order to efficiently and effectively respond to the demands of the car maker (customer). Front-loading is defined as a strategy in order to improve development performance by shifting the identification and solving of design problems to earlier phases of a product development process. Two approaches of the front-loading are project-to-project knowledge transfer and rapid problem solving. For the study, a survey was conducted on the R&D department in the automobile parts company and analyzed by AHP (Analytic Hierarchy Process) method. The result of the survey shows the cost savings is the highest weight in terms of front-loading effect and in terms of front-loading factors, it gives priorities as "the problems of past project" first, "Design Review" second, "CAE (Computer Aided Engineering)" third, "FMEA (Failure Mode and Effects Analysis)" fourth, "benchmarking" and SR (Sourcing of Requirements). The results of the study will be helpful to provide practical value for improving product design of component development.