• 제목/요약/키워드: extrusion test

검색결과 206건 처리시간 0.025초

Zr-Nb-Cu-Ni-Al 비정질 복합 재료의 변형거동과 성형성 (Room and High Temperature Deformation Behaviors and Estimation on Formability of Zr-based Bulk Metallic Glass Composite)

  • 전현준;이광석;;;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.199-202
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    • 2008
  • In this study, we investigated the thermal properties of $Zr_{66.4}Nb_{6.4}Cu_{10.5}Ni_{8.7}Al_{8.0}$ by using a differential scanning calorimeter (DSC), and then analyzed the composition of dendrite phase by using X-ray diffraction (XRD). A series of uniaxial compression tests has been performed under the strain rates between $10^{-5}/s$ and $10^{-2}/s$ at room temperature and near SLR. This BMGC has higher high temperature strength than other Zr-based monolithic BMGs because in-situ formed crystalline phases hinder a feasible viscous flow of amorphous matrix. Warm formability is also estimated by laboratory-scale extrusion test within supercooled liquid region. It was found that BMGC has poor formability compared with nother Zr-based bulk metallic glass composite presumably due to large volume fraction of 'brittle' crystalline phases distributed within amorphous matrix.

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계란의 첨가가 라면의 품질에 미치는 영향 (The Effect of Eggs on the Quality Properties of Ramyon)

  • 정재홍
    • 한국식품영양학회지
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    • 제11권4호
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    • pp.420-425
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    • 1998
  • The effects of eggs on the quality properties, color measurment, cooking quality, textureal and sensory properties of Ramyon were esxamined. The contents of egg used were from 1% to 5% based on flour weight. The farinograph absorption decreased by egg but farinograph stability and breakdown were increased in vice versa. The yellowness of Ramyon prepared with eggs was higher than that of control. At cooking quality examination of Ramyon manufactred with eggs, weight of cooked Ramyon was increase but volume was appeared in vice versa. Extraction amounts of Ramyon manufactured with eggs during cooking were much smaller than those of control. The shear extrusion force and hardness of Ramyon manufactured with eggs were shown much higher value than those of control. The I2 reaction value of Ramyon manufactured with eggs and control were shown to almost same value,, from 2.13 to 2.20. Sensory properties of cooked Ramyon which was manufactured with eggs showed quite acceptable. Based on the cooking and sensory evaluation test, addition of 5% eggs to wheat flour may be suitable for processing Ramyon.

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Amino Silane, Vinyl Silane, TESPD, ZS(TESPD/Zinc Complex) Effects on Carbon Black/Clay Filled Chlorobutyl Rubber(CIIR) Compounds Part I: Effects on Hard Clay/Carbon Black Filled Compounds

  • Kim, Kwang-Jea
    • Carbon letters
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    • 제10권2호
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    • pp.101-108
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    • 2009
  • Various silanes, amino silane, vinyl silane, TESPD, and ZS (TESPD/zinc soap complex), are added into chlorinated isobutylene-isoprene copolymer (CIIR)/hard clay/carbon black (CB) compound and they are investigated with respect to the vulcanization characteristics, the processability, and the mechanical properties. In hard clay/CB filled system, only ZS silane added compound shows both lower Mooney viscosity and extrusion torque while vinyl silane added compound showed only a lower extrusion torque. All the ZS added compounds showed the lowest viscosity among them. The silane added compounds showed an increased modulus. In 'fatigue to failure' count test, the ZS added compound showed superior counts compared to other silane (amino, vinyl, TESPD) added compounds. The mechanical properties were significantly increased when the S2 and ZS were added into CIIR/hard clay/CB compound. The ZS added compounds showed a significant improvement on elongation modulus.

동적재료모델을 활용한 열간 후방압출된 Ti-6Al-4V튜브의 성형결함 해석 (Assessment of Forming Defects in Hot Backward Extruded Ti-6Al-4V Tubes using Dynamic Materials Model)

  • 염종택;심인규;박노광;홍성석;심인옥
    • 소성∙가공
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    • 제12권6호
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    • pp.566-571
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    • 2003
  • The metal forming behavior and defect formation in Ti-6Al-4V tube during hot backward extrusion were investigated. Dynamic material model(DMM) including Ziegler's instability criterion was employed to predict the forming defects such as shear band, inner and/or surface cracks. This approach was coupled to the internal variables generated from FE analysis. The simulation results fur the backward extrusion were compared with the experimental observation. The chilling effect and friction indicated a great influence on the deformation mode of the tube and the formation of surface cracks. The formation of forming defects in the extruded tube was attributed to non-uniform distribution of strain, strain rate and temperatures in the extruded tubes for the given test conditions.

예인 음탐기용 케이블 개발 (Development of Cable for Towed Array Sonar System)

  • 양승윤;김정석;김철민;이진희
    • 한국군사과학기술학회지
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    • 제19권5호
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    • pp.559-566
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    • 2016
  • Cables for Towed Array Sonar System(TASS) were developed. In order to verify the performance of cables, environmental and operational conditions as well as functional requirements were investigated during design stage. Double armored high and low voltage integrated cable for towed body and two kinds of cables, armored and light weight power and optic hybrid cables for towed array sensor system were developed by modeling and simulation. Customized manufacturing process and test method, such as foam extrusion and dynamic fatigue test were applied to this development. In conclusion, underwater towed hybrid cable with high tensile strength and compact structure were developed.

고강도 Al-Zn-Mg-Cu 합금에서 조성에 따른 응력부식균열 특성 (Stress Corrosion Cracking of High Strength Al-Zn-Mg-Cu Aluminum Alloy with Different Compositions)

  • 김준탁;김상호
    • 한국표면공학회지
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    • 제41권3호
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    • pp.109-113
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    • 2008
  • High strength 7xxx series Al-Zn-Mg alloy have been investigated for using light weight automotive parts especially for bump back beam. The composition of commercial 7xxx aluminum has the Zn/Mg ratio about 3 and Cu over 2 wt%, but this composition isn't adequate for appling to automotive bump back beam due to its high resistance to extrusion and bad weldability. In this study the Zn/Mg ratio was increased for better extrusion and Cu content was reduced for better welding. With this new composition we investigated the effect of composition on the resistivity against stress corrosion cracking. As the Zn/Mg ratio is increased fracture energy obtained by slow strain rate test was decreased, which means degradation of SCC resistance. While the fracture energy was increased with Cu contents although it is below 1%, which means improvement of SCC resistance. These effects of composition change on the SCC resistivity were identified by observing the fracture surface and crack propagation.

한국형 고속전철 시제차량용 알루미늄차체 설계개선 및 시험평가 (Design improvement and test and evaluation of aluminium carbody of korea high speed rolling stock)

  • 이병현;정경렬;박형순
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.154-159
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    • 2003
  • In this paper, the design improvement for high speed train carbody, which made by aluminium alloy, was described. The design improvements was achieved in fields of economical efficiency, extrusion, welding, assembling, etc. This paper also describes the result of carbody test. The purpose of the test is to evaluate an safety under the load and operation condition. This strength test based on KTX and reference code is UIC 566 and JIS E 7105. The test results shows that aluminium carbody structural have enough strength for all part.

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옥분 압출가공시 이축압출성형기의 운전조건에 따른 System Parameters의 변화 (Effect of Process Variables on System Parameters in Extrusion Cooking of Corn Grit by Twin Screw Extruder)

  • 김지용;김종태;김철진
    • 한국식품과학회지
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    • 제23권1호
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    • pp.81-87
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    • 1991
  • 15% 비율로 가수한 corn grit 원료를 reverse element 수를 달리한 스크류 조합을 사용한 실험실용 동방향 회전 이축 압출성형기로 extrusion cooking할 때, 각 스크류 조합에서 원료 투입량($30{\sim}60\;kg/hr$), 스크류 회전속도($200{\sim}400\;rpm$) 및 die hole 수($2{\sim}4$개) 등의 process parameters 변화에 대한 system parameters(압출온도 및 압력, 기계적 에너지 소모율 및 평균체류시간)의 변화 양상을 다중회기분산 분석을 통하여 분석하였다. 원료 투입량이 증가할 수록, 압출온도, 기계적 에너지 소모율 및 평균체류시간이 감소하는 경향을 보인 반면에 알출압력은 증가하였다. 그리고, 스크류 회전속도가 증가할 수록, 압출온도, 기계적 에너지 소모율 및 압출압력이 증가하는 경향을 보였으나, 평균체류시간은 감소하였다. 그러나 die hole 수가 증가할 수록, 측정한 4가지 system parameters는 모두 감소하는 경향을 나타내었다. 이러한 경향은 reverse element의 수를 증가시킨 스크류 조합을 사용한 경우에 더욱 뚜렸이 나타나는 결과를 보여 주었다. 이상의 결과를 각 스크류 조합에서 각각의 system parameters와 process parameters를 독립변수로 하는 함수식으로 나타낼 수 있었고, 이 때 각 함수식의 상관관계는 0.90 이상 이었다.

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냉간단조용 수용성 윤활제의 평가 및 윤활 처리 공정의 최적화 (Evaluation of water-Soluble Lubricant for Cold Forging and Optimization of Coating Process)

  • 임우진;이인수;제진수;고대철;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.149-154
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    • 2007
  • The zinc prosphate film treatments used to lubricating treatment of mostly cold forging processes. But there are several problems happened to lubricating treatment process such as happening harmful environment on person, complex lubrication processing occurring in energy and time consumption, eco-destructive and chemical by-product generation, the needs of waste disposal etc. As a result, a water-soluble lubricant was developed to replace the perfect or some of the zinc prosphate film in the world. In order to solve these problems, this study evaluated the performance of the typical water-soluble. In this study, for these requirement inquiry of two part. First, about possibility of replace zinc phosphate lubricant, quantitatively evaluation developed of water-soluble lubricant for cold forging vs zinc phosphate lubricant. Second, About optimization of coating Process use to equipment with practicable automatic coating Process. The performance evaluation of these lubricants was conducted using the double cup extrusion test and spike forging test. With the use of the commercial FE code DEFORM, friction factor calibration curves, i.e. cup height ratio vs. punch stroke and spike height vs. punch stroke, were established for different friction factor values. By matching the cup height ratio and the punch stroke and spike height vs. punch stroke from experiment to that obtained from FE simulations, the friction factor of the lubricants was determined. Survey of comparative analysis use to SEM that sprayed lubricant surface structure of grain shape and characteristic of lubricant performance based on grain shape and deformed lubricant surface expansion. As a result, developed lubricant were found to perform comparable to or better than zinc phosphate. And thought this result, innovatively cope with generated problem of existing lubrication process.

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수종의 apical plug 재료의 근단 폐쇄성에 관한 실험적 연구 (EVALUATION OF APICAL PLUG MATERIALS USED FOR THE CONTROL OF EXTRUSION OF HIGH-TEMPERATURE THERMOPLASTICIZED GUTTA-PERCHA)

  • 허은정;최기운
    • Restorative Dentistry and Endodontics
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    • 제19권1호
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    • pp.205-216
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    • 1994
  • The purpose of this study is to evaluate of apical plug materials for the contral of extrusion and sealing ability of high-temperature thermoplasticized gutta-percha in plastic root canal blocks. Seventy seven plastic blocks with canal preformed were instrumented with # 50K file 1 mm beyond apical foramen. Blocks were randomly divided into 5 groups of 15 blocks each. Group 1 was filled by high-temperature thermoplasticized gutta-percha only. The another 4 groups were placed with apical plug materials each other and then remaining space was back filled with high temperature thermoplasticized gutta-percha Apical plug materials were used as follows; Group 2: Thermoplasticized gutta-percha (Thermoplasticized gutta-percha group) Group 3 :. Calcium hydroxide powder (Calcium hydroxide group) Group 4 : Silver point (Silver point group) Group 5 : Gutta-percha cone softened by chloroform (Gutta-percha cone group) All the blocks were stored in 100 % relative humidor at room temperature for 14 days. Filling material extruded was removed carefully and then weighed in analytic balance. Each block was placed in centrifuge tube filled with India ink, and then centrifuged for 20 minutes at 3,000 rpm. Apical leakage was measured from the apical foramen to the most coronal level of dye leakage in millimeter by two examiners under a stereoscope. The data were analysed statistically by Student's t-test The obtained results were as follows; 1. The amounts of material extruded through the foramen decreased in all of groups used apical plug materials (P<0.01). 2. Silver point group and gutta-percha cone group were similar linear leakage to high-temperature thermoplasticised gutta-percha technique only (P>0..5). 3. Calcium hydroxide group and thermoplasticized gutta-percha group showed more liner leakage than high-temperature thermoplasticized gutta-percha only (P<0.01, P<0.05). 4. High-temperature thermoplasticized gutta-percha technique with silver point and gutta-percha cone as apical plugs showed less linear leakage and less extrusion of filling material.

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