• 제목/요약/키워드: equipment and materials

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Development of Life Test Equipment with Real Time Monitoring System for Butterfly Valves

  • Lee, Gi-Chun;Choi, Byung-Oh;Lee, Young-Bum;Park, Jong-Won;Nam, Tae-Yeon;Song, Keun-Won
    • International Journal of Fluid Machinery and Systems
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    • 제10권1호
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    • pp.40-46
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    • 2017
  • Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

Synthesis of Needle-like Aragonite from Limestone without Calcinations in the Presence of Magnesium Sulfate

  • Hu, Zeshan;Shao, Minghao;Cai, Qiang;Jiao, Zhaojie;Zhong, Chenhua;Deng, Yulin
    • Advanced Composite Materials
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    • 제18권2호
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    • pp.187-195
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    • 2009
  • Much attention has been paid to the processing of inorganic whisker, especially calcium carbonate whisker, which can be used as reinforcement materials of polymer composite due to its low price. Unfortunately, the present synthesis technique of calcium carbonate whisker starts from calcinations of limestone, which involves high energy consumption and furthermore is a highly environment polluting reaction. In this report, needle-like aragonite was synthesized with a reversible solution reaction from limestone without calcination. Optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques were used to characterize the morphology and crystal structure of intermediates as well as that of the product, aragonite. GCC (grinding calcium carbonate) powder was dissolved in an aqueous solution of magnesium sulfate with reflux and air flush. EDTA titration was used to evaluate reaction rate of the dissolution. A kinetics equation of the dissolution reaction was constructed, which displayed second-order kinetics with respect to the concentration of magnesium sulfate. A rate constant of $0.0015\;l^{-3}{\cdot}mol^{-1}{\cdot}h^{-1}$ was obtained. The dissolution reaction gave fiber-like magnesium hydroxide sulfate and gypsum crystal. Then needle-like aragonite with a length of $9.13\;{\pm}\;1.02\;{\mu}m$ and an aspect ratio of $5.64\;{\pm}\;1.37$ was synthesized from the dissolution product with $CO_2$ bubbling at $70^{\circ}C$.

Factors Influencing the Effectiveness of Materials Handling Equipments Supplied in Agriculture

  • Park, Sung-Ha
    • 대한인간공학회지
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    • 제30권4호
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    • pp.503-507
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    • 2011
  • Objective: This paper presents the factors influencing the effectiveness of materials handling equipments in agriculture. Background: Agriculture is one of the job categories where work-related musculoskeletal disorders(MSDs) are the most common. Statistics shows that majority of farm workers is exposed to repetitive and forceful body movements, lifting, lowering, pushing, pulling, or carrying heavy materials. In such a working environment, materials handling equipments are required and introduced to assist in the prevention of MSDs and other farm injuries. Method: Examples of materials handling equipments are rail carts, portable lifts, and bale handlers. Contributing factors influencing the effectiveness of materials handling equipments supplied in agriculture were identified based on the lessons learned from previous government-funded ergonomic projects. Results: Contributing factors identified include: (1) forward-looking attitude for the standardization of farming, its environments, and handling equipments, (2) participation of farm members in the process and evaluation of project, (3) leadership of project manager, (4) reinforcement of safety education and training, and (5) project selection and priority of handling equipment. Conclusion: Government-funded research planners, farmers, ergonomists, and farm machine experts are recommended to consider the factors identified when implementing materials handling equipments in agriculture. Application: Actual or potential application of this research includes recommendation for the effective implementation of material materials handling equipments in agricultural sectors.

선박 ICT융합 장비 기능시험 시설 구축 연구 : 선박 디지털 인터페이스 및 주요 항해통신장비를 중심으로 (An Establishment of Functional Test Facility for ICT-Convergence Equipment of Vessel : Focused on Maritime Digital Interfaces and Main Navigation Communication Systems)

  • 황훈규;김배성;우상민;우윤태;신일식
    • 한국정보통신학회논문지
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    • 제22권5호
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    • pp.754-763
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    • 2018
  • 선박 ICT융합 장비를 개발하여 선박에 탑재하기 위해서는 형식승인이 필수적으로 이루어져야 하며, 이를 위해서는 환경시험과 기능시험이 요구된다. 환경시험은 대상 장비가 선박 및 해상환경에서 동작하기 위해 요구되는 내구성을 만족하는지 시험하는 것을 의미하며, 기능시험은 대상 장비가 국제표준을 준수하여 고유 기능을 정확하게 수행하는지 시험하는 것을 의미한다. 국내 선박 ICT융합 장비에 대한 환경시험 가능 기관은 227여 곳에 달하는 반면, 기능시험 가능 기관은 전무한 실정이다. 이러한 이유로 현재 선박 ICT융합 장비 기능시험 시설을 구축 중에 있으며, 본 논문에서는 우선적으로 추진 중인 선박 디지털 인터페이스 및 항해통신장비의 기능시험 체계의 개발에 관한 내용을 다룬다. 주요 내용은 대상 장비의 기능시험을 단일 테스트 및 통합 테스트의 두 단계로 수행함으로써 시험 결과의 신뢰성을 향상시키는 것으로, 단일 테스트는 대상 장비의 고유 기능이 정상적으로 동작하는지를 확인하는 것이고, 통합 테스트는 정상적으로 다른 항해통신장비와 조화롭게 동작하는지를 검증하는 것이다. 이를 위해 단일 테스트에 요구되는 부가 연동 장비 등의 필수 기능 요소와 통합 테스트에 요구되는 연계 및 확장 요소를 분석한다.

A DEVELOPMENT OF RFID/USN-BASED INTELLIGENT EQUIPMENT FOR CONSTRUCTION SUPPLY CHAIN MANAGEMENT

  • Tae-Hong Shin;Su-Won Yoon;Sangyoon Chin;Soon-Wook Kwon;Yea-Sang Kim;Cheolho Choi
    • 국제학술발표논문집
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    • The 3th International Conference on Construction Engineering and Project Management
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    • pp.472-478
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    • 2009
  • The scopes of the supply chain management in construction projects has expanded from the field management focusing on field storage, transportation, and lifting to the whole supply chain from the materials to field. The expansion of the supply chain management can raise the possibilities of leaner production, which enables shortened lead time of the difficult-to-operate materials, and prevents the work interference or delay. However, the expanded management range requires more information and management than an existing management style currently used for factory production of iron frame, curtain wall, PC, etc. In addition, there are limitations that expand the existing management style into the new supply chain management in construction projects and therefore it is required to automate the existing management style in order to extend the management range. The objective of this study is to propose the process and equipment that can manage the supply chain of the materials which range from the factory production to the field storage based on RFID/USN techniques, introducing small-sized transportation equipment(intelligent pallet), the vehicle tool kit(intelligent trailer), and in-and-out management equipment(Gate Sensor) as a prototype to effectively develop the appliances for operating the proposed process, and present the application possibility of the appliances. The full paper will present then the test results that the proposed appliances for the supply chain management automatically transmit and receive the generated information between the appliances or the appliance and sever under various wireless network circumstances such as zigbee, wibro, Wi-Fi, and CDMA.

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용융아연도금욕에 적용되는 용탕에 따른 Ni합금의 부식성 분석 (Corrosion Analysis of Ni alloy according to the type of molten metal)

  • 백민숙
    • 한국산학기술학회논문지
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    • 제18권6호
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    • pp.459-463
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    • 2017
  • 대부분의 용용융아연도금 설비는 오픈된 공간에서 용융된 아연을 사용하고 있기 때문에 용융된 아연의 용탕에서 발생되는 고온, Zn Fume 등에 의한 산화가 발생되고 있다. 현재 설비에 사용되고 있는 소재는 SM45C(기계구조용 탄소강, KS규격)으로 사용되고 있다. Zn Fume이 집중적으로 발생되고 있는 부분의 설비를 부분적으로 고온, Zn Fume에 강한 재료를 사용한다면 설비의 수명과 성능향상에 도움이 될 것으로 예상된다. 따라서 본 연구에서는 직접 설계한 Ni 합금과 Inconel 합금을 직접 고온, Zn Fume 환경에서 산화 시켜 각각의 부식성을 확인하여 비교 분석하였으며, 용융아연도금에 사용되는 용탕의 종류를 나누어 용탕에 따른 각 합금의 부식성 등을 확인하여 보았다. 500~700도로 내에 Zn, Al-Zn 용탕을 두고 Ar 가스를 이용하여 용탕에서 직접 버블링하여 Zn fumef를 발생시켜 고온, Zn fume에 의해 강제 부식을 행하는 실험을 하였다. 30일 후의 sample들을 꺼내어 표면의 산화층을 광학현미경, SEM으로 확인하고, 동전위분극 시험을 이용하여 부식성을 분석하였으며, 부식성은 용탕의 종류에 따라 달라지는 모습을 보였다.

전기전자제품의 재활용가능률 산정을 위한 부품/소재의 재활용기준 정립에 관한 연구 (A Study on the Establishment of the Standards for the Recycling Rate of Parts and Materials to Calculate Recyclability Rate of Electrical and Electronic Equipments)

  • 이화조;강홍윤;김진한;심강식;김진호;한승철
    • 청정기술
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    • 제14권4호
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    • pp.232-241
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    • 2008
  • EU의 WEEE 지침에는 전기전자제품의 생산자들이 반드시 달성하여야 하는 재활용률과 재생률의 목표치가 설정되어 있다. 본 연구에서는 전기전자제품의 생산자들이 개발되는 제품의 재활용가능률과 재생가능률을 산정해 보는데 필요한 부품과 소재들의 재활용률과 재생률의 기준을 만들어 보았다. 먼저 전기전자제품의 재활용공정과 부품 및 소재별 재활용 및 재생특성을 분석해 보았으며, 유럽 현지 업체들의 처리결과에 따른 재활용률과 관련된 자료들을 조사하여 분석하였다. 이러한 결과로 작성된 재활용률과 재생률 DB는 유럽의 전문가의 의견을 반영하여 개선하였다.

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Nanocomposites Based on Polytetrafluoroethylene and Ultrahigh Molecular Weight Polyethylene: A Brief Review

  • Kirillina, Iu.V.;Nikiforov, L.A.;Okhlopkova, A.A.;Sleptsova, S.A.;Yoon, Cheonho;Cho, Jin-Ho
    • Bulletin of the Korean Chemical Society
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    • 제35권12호
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    • pp.3411-3420
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    • 2014
  • Deficiencies in wear and frost resistance as well as mechanical strength constitute the main causes of equipment failure under the harsh climatic conditions of the Earth's polar regions. To improve the properties of the materials used in this equipment, nanoparticle composites have been prepared from clays such as kaolinite, hectorite, and montmorillonite in combination with polytetrafluoroethylene (PTFE) or ultrahigh molecular weight polyethylene (UHMWPE). A number of techniques have been proposed to disperse silicate particles in PTFE or UHMWPE polymer matrices, and several successful processes have even been widely applied. Polymer nanocomposites that exhibit enhanced mechanical and thermal properties are promising materials for replacing metals and glass in the equipment intended for Arctic use. In this article, we will review PTFE- and UHMWPE-based layered silicate nanocomposites.

Inkjet Technology and Products for Flexible Display Manufacturing

  • Schoeppler, Martin
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2008년도 International Meeting on Information Display
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    • pp.179-181
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    • 2008
  • Major display equipment suppliers introduced equipment using inkjets for manufacturing steps such as printing polyimide alignment layers and color filters. This paper discusses how inkjets can be used in the development of flexible displays and materials printing systems designed to meet the challenges of fluids and process development.

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