• Title/Summary/Keyword: epoxy composites

Search Result 1,047, Processing Time 0.037 seconds

An Investigation on the Strength of Insert Joints of Composite-Honeycomb Sandwich Structures (복합재 -하니콤 샌드위치 구조물의 인써트 조인트 강도 특성 연구)

  • Choi, Ji-Young;Song, Keun-Il;Choi, Jin-Ho;Kim, Kwang-Soo;Jang, Young-Soon;Kweon, Jin-Hwe
    • Composites Research
    • /
    • v.20 no.5
    • /
    • pp.26-33
    • /
    • 2007
  • Pull-out and shear strengths of insert Joints of sandwich structure were investigated by experiment. Specimens were prepared by cocuring of nomex honeycomb core and carbon-epoxy composite face using an adhesive FM73. A total of 75 specimens with 10 different types depending on the core height and density, face thickness, and loading direction were tested. In the test under pull-out loading, although both the core height and density affect the failure loads, the effect of cell density is more serious. Dominant factor fur failure loads of the joints under shear loading is face thickness and the effect of core height is negligible. In the joint with same dimension, failure loads vary depending on the potted area of the core, particularly in the pull-out test.

Residual Stress Comparison of Type III Hydrogen Tank by Curing Conditions (Type III 수소탱크 경화조건에 따른 잔류응력 비교)

  • Yong-Chul Shin
    • Composites Research
    • /
    • v.37 no.1
    • /
    • pp.15-20
    • /
    • 2024
  • Since the residual stress of hydrogen tank is directly related to durability, it is very important to reduce it for safety. Type II~IV hydrogen tank are manufactured by the filament winding method, in which the fiber is impregnated with resin and wound around the liner. Residual stress in composite is affected by curing conditions and fiber tension etc. In this study, the effect of curing conditions on residual stress was analyzed when manufacturing a Type III hydrogen tank using carbon fiber filament winding process. First, the curing behavior of the epoxy resin was analyzed using a differential scanning calorimetry. Through this, the curing temperature was set to 140℃. During the same curing time, the specimens were cured under 2-stage curing condition that reached 140℃ earlier and a 4-stage curing condition that reached 140℃ later, respectively. After curing, the residual stress of the composite material was measured by the ring slitting method, and the experimental values were compared with numerical values. It was confirmed that there was a significant difference in residual stress according to the optimization of curing conditions.

Mixed Mode Analysis using Two-step Extension Based VCCT in an Inclined Center Crack Repaired by Composite Patching (복합재료 팻칭에 의한 중앙경사균열에서 2단계 확장 가상균열닫힘법을 사용한 혼합모우드해석)

  • Ahn, Jae-Seok;Woo, Kwang-Sung
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.32 no.1A
    • /
    • pp.11-18
    • /
    • 2012
  • This paper deals with the numerical determination of the stress intensity factors of cracked aluminum plates under the mixed mode of $K_I$ and $K_{II}$ in glass-epoxy fiber reinforced composites. For the stress intensity factors, two different models are reviewed such as VCCT and two-step extension method. The p-convergent partial layerwise model is adopted to determine the fracture parameters in terms of energy release rates and stress intensity factors. The p-convergent approach is based on the concept of subparametric element. In assumed displacement field, strain-displacement relations and 3-D constitutive equations of a layer are obtained by combination of 2-D and 1-D higher-order shape functions. In the elements, Lobatto shape functions and Gauss-Lobatto technique are employed to interpolate displacement fields and to implement numerical quadrature. Using the models and techniques considered, effects of composite laminate configuration according to inclined angles and adhesive properties on the performance of bonded composite patch are investigated. In addition to these, the out-of-plane bending effect has been investigated across the thickness of patch repaired laminate plates due to the change of neutral axis. The present model provides accuracy and simplicity in terms of stress intensity factors, stress distribution, number of degrees of freedom, and energy release rates as compared with previous works in literatures.

Sensitivity Measurement of the Piezoelectric Paint Sensor according to the Poling Electric Field (분극 전계에 따른 압전 페인트 센서 감도 측정)

  • Han, Dae-Hyun;Park, Seung-Bok;Kang, Lae-Hyong
    • Composites Research
    • /
    • v.27 no.4
    • /
    • pp.146-151
    • /
    • 2014
  • In this study, the experimental study has been performed by varying the polarization of the electric field and impact force to check the piezoelectric characteristics of piezoelectric paint sensor. Piezoelectric paint sensor used in this study is composed of epoxy resin with a hardener and PNN-PZT powder in 1:1 weight ratio. The dimensions of the paint sensor specimen are $40{\times}40{\times}1mm^3$ and regular specimens were made using a mold. The voids are removed from the specimen in the vacuum desiccator. Both upper side and bottom side of the paint sensor were coated with silver paste for making an electrode and then dried at room temperature for a day. The poling treatment has been carried out under controlled conditions of the electric field in order to check the effect of piezoelectric sensitivities, while the poling temperature was fixed at room temperature and the poling time was set to 30 min. The piezoelectric sensitivities have been measured by comparing output voltage from paint sensor with output force from impact hammer when the impact hammer hits the paint sensor. In result, the effect of the electric field has been evaluated for the sensitivity and describe the result.

Effect of Temperature on Interlaminar Fracture Toughness of Filament-Wound Carbon/Epoxy Composites (필라멘트 와인딩된 카본/에폭시 복합재의 층간파괴인성에 미치는 온도 영향)

  • Im, JaeMoon;Shin, KwangBok;Hwang, Taekyung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.5
    • /
    • pp.491-497
    • /
    • 2015
  • This paper reports an experimental study for evaluating the effect of temperature on the mode I, mode II and mixed-mode interlaminar fracture toughness of adhesive joints with a curved cross-section of filament-wound dome-separated composite pressure vessel. Mode I and mixed-mode interlaminar fracture toughness were evaluated using DCB specimens, while mode II interlaminar fracture toughness was determined using ENF specimens. $[{\pm}10^{\circ}]_6$, $[{\pm}27^{\circ}]_6$ and ($[{\pm}10^{\circ}]_3/FM73/[{\pm}27^{\circ}]_3$) winding specimens with the curved cross-section were considered. In-situ temperature environments were simulated with a range of $-30^{\circ}C-60^{\circ}C$ using an environmental chamber and furnace. Experimental results on the effect of temperature indicate that interlaminar fracture toughness tends to be high at low temperature and is degraded with increase in temperature. For specimen types, it was found that interlaminar fracture toughness of $[{\pm}10^{\circ}]_3/FM73/[{\pm}27^{\circ}]_3$ winding specimens considered as adhesive joints of dome and helical part was higher than other specimens.

Effect of Reduced Graphite Oxide as Substrate for Zinc Oxide to Hydrogen Sulfide Adsorption

  • Jeon, Nu Ri;Song, Hoon Sub;Park, Moon Gyu;Kwon, Soon Jin;Ryu, Ho Jeong;Yi, Kwang Bok
    • Clean Technology
    • /
    • v.19 no.3
    • /
    • pp.300-305
    • /
    • 2013
  • Zinc oxide (ZnO) and reduced graphite oxide (rGO) composites were synthesized and tested as adsorbents for the hydrogen sulfide ($H_2S$) adsorption at mid-to-high (300 to $500^{\circ}C$) temperatures. In order to investigate the critical roles of oxygen containing functional groups, such as hydroxyl, epoxy and carboxyl groups, attached on rGO surface for the $H_2S$ adsorption, various characterization methods (TGA, XRD, FT-IR, SEM and XPS) were conducted. For the reduction process for graphite oxide (GO) to rGO, a microwave irradiation method was used, and it provided a mild reduction environment which can remain substantial amount of oxygen functional groups on rGO surface. Those functional groups were anchoring and holding nano-sized ZnO onto the 2D rGO surface; and it prevented the aggregation effect on the ZnO particles even at high temperature ranges. Therefore, the $H_2S$ adsorption capacity had been increased about 3.5 times than the pure ZnO.

Solution to Elasticity Problems of Structural Elements of Composite Materials (복합재료 구조 요소의 탄성문제에 대한 해)

  • Afsar, A.M.;Huq, N.M.L.;Mirza, F.A.;Song, J.I.
    • Composites Research
    • /
    • v.23 no.3
    • /
    • pp.19-30
    • /
    • 2010
  • The present study describes a method for analytical solution to elastic field in structural elements of general symmetric laminated composite materials. The two dimensional plane stress elasticity problems under mixed boundary conditions are reduced to the solution of a single fourth order partial differential equation, expressed in terms of a single unknown function, called displacement potential function. In addition, all the components of stress and displacement are expressed in terms of the same displacement potential function, which makes the method suitable for any boundary conditions. The method is applied to obtain analytical solutions to two particular problems of structural elements consisting of an angle-ply laminate and a cross-ply laminate, respectively. Some numerical results are presented for both the problems with reference to the glass/epoxy composite. The results are highly accurate and reliable as all the boundary conditions including those in the critical regions of supports and loads are satisfied exactly. This verifies the method as a simple and reliable one as well as capable to obtain exact analytical solution to elastic field in structural elements of composite materials under mixed and any other boundary conditions.

Preparation and Characterization of $CaCO_3$ Encapsulation by PMMA Core-Shell latex (PMMA와 캡슐화된 $CaCO_3$ Core-Shell 라텍스 제조와 물성연구)

  • Lim, Jong-Min;Seul, Soo-Duk
    • Elastomers and Composites
    • /
    • v.38 no.4
    • /
    • pp.303-315
    • /
    • 2003
  • Inorganic/organic composite particles were also synthesized by changing an initiator an it's concentration, concentration of an adsorbed surfactant, reaction temperature, and agitation speed in the presence of $CaCO_3$ adsorbed SDBS. The polymerization conditions were optimized according to the conversion of the core-shell composite particles. In the inorganic/organic core-shell composite particle polymerization, $CaCO_3$ absorbed surfactant SDBS of 0.5 wt % was prepared first and then core $CaCO_3$ was encapsulated by sequential emulsion polymerization using MMA, concentration of APS $3.16{\times}10^{-3}mol/L$ to minimize the formation of new PMMA particle during MMA shell polymerization. The structure characterization of the inorganic/organic core-shell particles was verified by measuring the decomposition degree of $CaCO_3$ using HCl solution. It was found that $CaCO_3$ was encapsulated by shell PMMA due to having excellent dispersion in the epoxy resin, smooth surface distinctly from spindle shape, and broad particle distribution after the capsulation.

Buckling Behavior of Sandwich Composite Columns by Varying Hole Size and Hole Position (원공 크기 및 원공 위치에 따른 샌드위치 복합재 기둥의 좌굴 거동)

  • Lee, Sang-Jin;Yoon, Sung-Ho
    • Composites Research
    • /
    • v.25 no.1
    • /
    • pp.19-25
    • /
    • 2012
  • The study investigated the buckling behavior of sandwich composite columns with different hole sizes and hole positions when they were applied to a compressive load. The columns consisted of 1.7mm thick faces of glass fabric/epoxy and 23mm, 37mm, 48mm, and 61mm thick cores of urethane-foam. Different hole sizes with the diameter of 25mm and 38mm were considered in this experiment. To evaluate the effect of hole position on the buckling behavior, we considered three types of hole position: 25mm diameter hole located at the center, 25mm diameter hole at 1/4 position from the center to the end of the column, and 25mm diameter hole at 1/2 position from the center to the end of the column. According to the results, buckling and maximum loads of the column having 25mm diameter hole were lower by 10% compared to those of the column without hole, whereas the loads for the column having 38mm diameter hole were 30% less than those of the column without hole. Hole position appeared to have no effect on buckling and maximum loads. Major failure modes were observed as follows: the core shear failure for the thin columns having 23mm and 37mm thick cores, and the face-core debonding for the thick columns having 48mm and 61mm thick cores.

A Study on Analysis Method to Evaluate Influence of Damage on Composite Layer in Type3 Composite Cylinder (Type3 복합재료 압력용기의 복합재층 손상에 따른 영향성 평가를 위한 해석기법에 관한 연구)

  • Lee, Kyo-Min;Park, Ji-Sang;Lee, Hak-Gu;Kim, Yeong-Seop
    • Composites Research
    • /
    • v.23 no.6
    • /
    • pp.7-13
    • /
    • 2010
  • Type3 cylinder is a composite pressure vessel fully over-wrapped with carbon/epoxy composite layers over an aluminum liner, which is the most ideal and safe high pressure gas container for CNG vehicles due to the lightweight and the leakage-before-burst characteristics. During service in CNG vehicle, if a fiber cut damage occurs in outer composite layers, it can degrade structural performance, reducing cycling life from the original design life. In this study, finite element modeling and analysis technique for the composite cylinder with fiber-cut crack damage is presented. Because FE analysis of type3 cylinder is path dependant due to plastic deformation of aluminum liner in autofrettage process, method to introduce a crack into FE model affect analysis result. A crack should be introduced after autofrettage in analysis step considering real circumstances where crack occurs during usage in service. For realistic simulation of this situation, FE modeling and analysis technique introducing a crack in the middle of analysis step is presented and the results are compared with usual FE analysis which has initial crack in the model from the beginning of analysis. Proposed analysis technique can be used effectively in the evaluation of influence of damage on composite layers of type3 cylinder and establish inspection criteria of composite cylinder in service.