• Title/Summary/Keyword: epoxy/carbon fiber composite

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A Study on the Mechanical Property Evaluation of Carbon/Epoxy Composite Material for Aerospace Application (우주항공용 탄소/에폭시 복합재료의 기계적 특성 평가에 관한 고찰)

  • Lee, Ho-Sung;Min, Kyung-Ju
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.149-149
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    • 2003
  • This paper presents the work peformed in a program developing composite material which properties satisfy structural and thermal requirements for aircrafts and spacecrafts. In the aerospace vehicle structures, the specific strength of the materials is one of the important requirements and this is why polymer matrix composite material with reinforced carbon fiber is widely used. However, the mechanical properties of the composite material have been known to be dependent on processing and this difficulties in evaluation have caused a lot of mechanical tests for each batch.

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Mechanical Interfacial Properties of Anodically Oxidized Carbon Fibers-reinforced Composites (양극산화 처리된 탄소섬유 강화 복합재료의 기계적 계면물성)

  • Park, Soo-Jin;Oh, Jin-Seok;Lee, Jae-Rock
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.188-191
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    • 2003
  • In this wort. the effect of anodic oxidation on surface characteristics of high strength PAN-based carbon fibers is investigated in terms of surface and mechanical interfacial properties of the composites. As a result, the acidity of carbon fiber surfaces is increased, due to the development of oxygen functional groups in the presence of anodic oxidation. Also. it is found that the critical stress intensity factor ($K_{IC}$) is improved in the oxidized fibers-reinforced composites. which can be attributed to the good wettability between fibers and epoxy resin matrix.

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Experimental and Numerical Study of Heating Characteristics of Discontinuous Carbon Fiber-Epoxy Composites (불연속 탄소섬유-에폭시 복합재의 발열성능 평가)

  • Kim, Myungsoo;Kong, Kyungil;Kim, Nari;Park, Hyung Wook;Park, Ounyoung;Park, Young-Bin;Jung, Mooyoung;Lee, Sang Hwan;Kim, Su Gi
    • Composites Research
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    • v.26 no.1
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    • pp.72-78
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    • 2013
  • This study explores the resistive heating characteristics of discontinuous carbon fiber (CF)-epoxy composites. Test samples including 1, 3, and 5 wt.% CF were fabricated using sonication and cast molding processes. For heating performance characterization, DC currents were applied to the composite samples, and surface temperatures were evaluated visually and quantitatively using an infrared camera. To estimate the thermal performance of composites and verify the experimental results, finite element analyses were performed. The resistive heating mechanism was investigated in connection with CF loading and applied voltages. Resistive heating efficiency increased proportionately with CF concentration and applied voltage. To obtain homogeneous temperature distribution of the samples, high degree of CF dispersion is required.

The Study on the Characteristics of Mode I Crack for Cross-ply Carbon/Epoxy Composite Laminates Based on Stress Fields (응력장을 이용한 직교적층 탄소섬유/에폭시 복합재 적층판의 모드 I 균열 특성 연구)

  • Kang, Min-Song;Jeon, Min-Hyeok;Kim, In-Gul;Woo, Kyeong-Sik
    • Composites Research
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    • v.32 no.6
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    • pp.327-334
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    • 2019
  • The delamination is a special mode of failure occurring in composite laminates. Several numerical studies with finite element analysis have been carried out on the delamination behavior of unidirectional composite laminates. On the other hand, the fracture for the multi-directional composite laminates may occur not only along the resin-fiber interface between plies known as interply or interlaminar fracture but also within a ply known as interyarn or intralaminar fracture accompanied by matrix cracking and fiber bridging. In addition, interlaminar and intralaminar cracks appear at irregular proportions and intralaminar cracks proceeded at arbitrary angle. The probabilistic analysis method for the prediction of crack growth behavior within a layer is more advantageous than the deterministic analysis method. In this paper, we analyze the crack path when the mode I load is applied to the cross-ply carbon/epoxy composite laminates and collect and analyze the probability data to be used as the basis of the probabilistic analysis in the future. Two criteria for the theoretical analysis of the crack growth direction were proposed by analyzing the stress field at the crack tip of orthotropic materials. Using the proposed method, the crack growth directions of the cross-ply carbon/epoxy laminates were analyzed qualitatively and quantitatively and compared with experimental results.

Mechanical Characteristics of Carbon/Epoxy Composite for Aircraft Control System (항공기용 카본/에폭시 비행조종 장치의 기계적 특성에 관한 연구)

  • 조치룡;김현수;김광수
    • Composites Research
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    • v.12 no.1
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    • pp.19-27
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    • 1999
  • A design development test for carbon/epoxy composite laminates for an aircraft flight control system is performed. The design development test includes moisture absorbing test, tensile, compressive, bearing and lap shear tests. The moisture absorbing behavior for different fiber orientation angles is investigated and the changes in mechanical characteristics are compared. In the in-plane tensile test, the effect of damages such as scratches and impacts is studied. The bearing test is performed for different fastening types. The resulting design allowable stress and environmental load enhancement factor are used for the structural analysis and certification tests for the flight control system.

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Study on the Flow Characteristics of the Epoxy Resin w.r.t. Sizing Materials of Carbon Fibers (탄소섬유 사이징에 따른 에폭시 수지 유동 특성에 관한 연구)

  • Lim, Su-Hyun;On, Seung Yoon;Kim, Seong-Su
    • Composites Research
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    • v.31 no.6
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    • pp.379-384
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    • 2018
  • This paper aims to study flow characteristics of epoxy resin w.r.t. the sizing agents treated on the carbon fibers which have the same surface morphologies before sizing treatment. Dynamic contact angle (DCA) was measured to evaluate wettability of a single carbon fiber. Wicking test and Vacuum Assisted Resin Transfer Molding (VARTM) were performed to find relation between DCA measurement results and impregnation characteristics. In addition, surface properties of the carbon fibers such as surface free energy and chemical compositions were measured and interfacial shear strength (IFSS) between the carbon fiber and the resin were experimentally characterized by using micro-droplet tests. According to these experimental results, the sizing agent for carbon fibers should have appropriate level of surface free energy and good chemical compatibility with the resin to reconcile resin flow characteristics and interfacial strength.

A Study on the Damage Estimation of Uni-directionally Oriented Carbon Fiber Reinforced Plastics using Acoustic Emission (음향방출을 이용한 일방향 탄소섬유강화 플라스틱의 손상평가에 관한 연구)

  • Rhee Zhang-Kyu;Park Sung-Oan;Kim Bong-Gag;Woo Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.30-36
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    • 2005
  • This study is to investigate a damage estimation of single edge notched tensile specimens as a function of acoustic emission(AE) according to the uni-directionally oriented carbon fiber/epoxy composites, CFRP In fiber reinforced composite materials, AE signals due to several types of failure mechanisms are typically observed. These are due to fiber breakage, fiber pull-out matrix cracking, delamination, and splitting or fiber bundle breaking. And these are usually discriminated on the basis of amplitude distribution, event counts, and energy related parameters. In this case, AE signals were analyzed and classified 3 regions by AE event counts, energy and amplitude for corresponding applied load. Bath-tub curve shows 3 distinct periods during the lifetime of a single-edge-notch(SEN) specimen. The characterization of AE generated from CFRP during SEN tensile test is becoming an useful tool f3r the prediction of damage failure or/and failure mode analysis.

A Study on the Processing Parameters of Filament Winding with Design of Experiment (실험계획법을 이용한 필라멘트 와인딩 공정변수에 대한 연구)

  • 최창근;이중희;김병선;김병하;황병선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.208-211
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    • 2000
  • Processing parameters of filament winding were investigated by using design of experiment. To understand 4 main effects(fiber tension, impregnation pressure, processing rate, and temperature) and 3 interactions, $L_{27}(3^{13})$ orthogonal array table was adopted. The used materials were carbon fiber and epoxy resin. Split disk test and short-beam test, which are the general test methods for filament wound composite material, were selected as evaluation methods for a filament would part. The optimal processing parameters for the filament winding were easily found through the analysis of variance of the experimental results.

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Development of Water-lubricated Plastic Bearings (수-윤활용 플라스틱 베어링 개발에 관한 연구)

  • Hosung Kong;Hung-gu Han
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.235-243
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    • 2023
  • This paper presents the fabrication process of water-lubricated plastic bearings. Plastic bearings require good mechanical properties and tribological properties as well as elasticity and shock resistance, especially when lubricated in dirty water conditions. In this study, sleeve-type plastic bearings are produced by winding a prepreg sheet, which primary contains nitrile rubber (NBR)-modified epoxy, self-lubricating fillers, and various types of lattice-structured reinforcing fibers such as carbon, Aramid, and polyethylene terephthalate. A thermosetting epoxy is chemically modified with NBR to impart elasticity and low-friction characteristics in water conditions. Experimental investigations are conducted to examine the mechanical and tribological characteristics of the developed bearing materials, and the results are compared with the characteristics of a commercial plastic bearing (Thordon SXL), well known as a water-lubricated bearing. A Thordon bearing (mainly composed of polyurethane) exhibits an extremely low load-bearing capacity and is thus only suitable for medium loading (1~10MPa). The tribological characteristics of the test materials are evaluated through Falex block-on-ring (LFW-1) friction and wear tests. The results indicate that friction exhibited by the carbon-fiber-reinforced NBR-10wt.%-modified epoxy composite material, incorporated with the addition of 20wt.% UHMWPE and 6wt.% paraffin wax, is lower than that of the Thorden bearings, whereas its wear resistance surpass that of Thorden ones. Because of these features, the load carrying capacity of the fabricated composite (>10MPa) is higher than that of the Thorden bearings. These results confirm the applicability of water-lubricated plastic bearing materials developed in this study.

Carbonization of Pitch-coated Glass Fibers on Thermal Conductivity of Epoxy Composites (피치 코팅된 유리섬유의 탄화가 에폭시 복합재료의 열전도도에 미치는 영향)

  • Beom, Seung-Won;Lee, Seul-Yi;Lee, Ji-Han;Park, Sang Hee;Park, Soo-Jin
    • Composites Research
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    • v.26 no.5
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    • pp.315-321
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    • 2013
  • In this work, pitch-carbonized glass fibers were prepared for reinforcement of composites. The influence of acid functionalization of the fibers on the morphological, mechanical, and thermal properties of fiber-reinforced epoxy matrix composites was investigated. The acid functionalization of the fibers led to 10 and 150% increases in the mechanical and thermal properties, respectively, as compared to carbon fiber-reinforced composites. This can be attributed to the superior orientation of fiber structures and good interfacial interactions between fillers and epoxy matrix, resulting in enhanced degree of dispersion and formation of thermally conductive paths in the functionalized composites.