• Title/Summary/Keyword: engineering tools

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Trends of Technology Development of Friction Stir Welding Machine (마찰교반접합장비의 기술개발 동향)

  • Kim, Young-Pyo;Kim, Cheol-Hee;Kim, Young-Gon;Joo, Sung-Min
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.1-5
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    • 2016
  • At present, FSW(friction stir welding) process is being considered as an actual way for production of various industrial products. However FSW process involves high temperature and load on the tool during welding. These are make a difference between FSW machine and general machine tools. From this reason, development of FSW machine needs very careful consideration on stiffness of machine structure, spindle and moving axis including machine control system. In this study authors investigate on the trends of technology development of FSW machine in order to share the information for more extension of FSW technology with related researchers and engineers.

Experimental Analysis about Hand-transmitted Vibration Characteristics of Human Body (인체의 팔굽진동 특성에 관한 실험적 해석)

  • 김대원
    • Journal of KSNVE
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    • v.10 no.2
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    • pp.299-305
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    • 2000
  • In this study, the characteristics of transmitted vibration on hand-arm system are examined when operating electric hand tools. Also through the correlation analysis between anthroponetric data and transmitted vibration, and comparison study with appropriate amount of work done based on the ISO criteriaa, the basic data for the ergonomic work design can be presented. The types of electric tools and works for the experiment are drill (general type and impact type), grinder, wire brush and steel to analyze the characteristics of transmitted vibrations, the amount of transmitted vibrations in X, Y and Z direction at tool(T), hand(H), wrist(W), and the joint between foream and upper arm(A) were measured at the frequency range of 6.3∼1000[HZ]. Also, the limit of human exposure to vibration, and the response of frequency were conducted.

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A Study on the Characteristics of CNC Deep Hole Machining for Marine Part Materias with the Single Tube System BTA Tools (싱글튜브시스템 BTA공구에 의한 박용부품소재의 CNC 심공가공 특성에 관한 연구)

  • 전태옥;전언찬;장성규;심성보
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.131-143
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    • 1994
  • The BTA(boring and trepanning association) deep hole machining has an increasing demands because of its wide applications and its good productivity. The main feature of the BTA tools is that the tool cutting edges are unsymmetrically located on the boring head. This provides a stabilizing cutting force resultant necessary for self guidance of the boring head. The BTA tools are capable of machining for having a large length to diameter ratio in single pass. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. This study deals with the experimental results obtained during BTA machining on SM55C, SM45C steel under differnt machining conditions.

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Tools, Joint Practices, and Performance Outcomes of Customer-Supplier Partnerships (구매-공급사 간 협력관계에서 사용되는 상호작용(도구 및 관례)과 상호작용의 성취결과)

  • Jung, Seung-Ho
    • IE interfaces
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    • v.14 no.3
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    • pp.236-246
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    • 2001
  • The purpose of the study is to identify specific tools and joint practices used in customer-supplier partnerships and to investigate performance outcomes resulting from using the identified tools and joint practices. To achieve the purpose, related literatures in the area of marketing, purchasing, and management systems engineering are reviewed. Successful and world-class supply and/or supplier management cases are examined in-depth as well. Before addressing the purpose of this study, quality experts' assertions on and historical perspective of Supply Chain Management(SCM) and general issues on customer-supplier partnerships are also mentioned.

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DEVELOPMENT OF AERODYNAMIC SHAPE OPTIMIZATION TOOLS FOR MULTIPLE-BODY AIRCRAFT GEOMETRIES OVER TRANSONIC TURBULENT FLow REGIME (천음속 난류 유동장에서의 다중체 항공기 형상의 공력 설계 도구의 개발)

  • Lee, B.J.;Lee, J.S.;Yim, J.W.;Kim, Chong-Am
    • 한국전산유체공학회:학술대회논문집
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    • 2007.10a
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    • pp.100-110
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    • 2007
  • A new design approach for a delicate treatment of complex geometries such as a wing/body configuration is arranged using overset mesh technique under large scale computing environment for turbulent viscous flow. Various pre- and post-processing techniques which are required of overset flow analysis and sensitivity analysis codes are discussed for design optimization problems based on gradient based optimization method (GBOM). The overset flow analysis code is validated by comparing with the experimental data of a wing/body configuration (DLR-F4) from the 1st Drag Prediction Workshop (DPW-I). In order to examine the applicability of the present design tools, careful design works for the drag minimization problem of a wing/body configuration are carried out by using the developed aerodynamic shape optimization tools for the viscous flow over multiple-body aircraft geometries.

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

A Study of Reliability Evaluation and Analysis for Core Units of Machine Tools (공작기계 핵심부품의 신뢰성 평가 ${\cdot}$ 분석에 관한 연구)

  • Lee, Seung-Woo;Song, Jun-Yeob;Lee, Hwa-Ki
    • Journal of Applied Reliability
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    • v.3 no.1
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    • pp.41-58
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    • 2003
  • Recently, the reliability evaluation and analysis are applied for many industrial products, and many products are required to guarantee in quality and in efficiency. The purpose of this paper is to present some of reliability prediction methodologies that are applicable to machine tools. Especially ATC (Automatic Tool Changer) and Interface Card of PC-NC, which are core components of the machine tools, were chosen as the target of the reliability evaluation and analysis. The results of this research has shown the failure rate, MTBF(Mean Time Between Failure), and reliability for those components. It is expected that proposed methodologies will be applicable to evaluation of reliability for other industrial products.

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Reliability Problem Solving Through Root Cause Analysis (근본원인분석을 이용한 신뢰성 문제 해결)

  • Jeong, Hai Sung
    • Journal of Applied Reliability
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    • v.16 no.1
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    • pp.71-77
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    • 2016
  • Purpose: Root cause analysis (RCA) refers to any systematic process that identifies the causes that contribute to a focus event. The immediate cause of a focus event is often a symptom of underlying causes and may not truly identify the root causes that should be identified and addressed. Currently many RCA tools are available. Different investigators use different RCA tools on different issues. No standardized or commonly agreed way to analyse root causes exists. The purpose of this study is to propose the methodology of RCA process commonly useable for various issues. Methods: The methodology of RCA process is produced based on the hybrid RCA tools. The effectiveness assessment matrix of actions through the root cause candidates is presented. Results: No single RCA technique proposed has so far covered all necessary aspects. A hybrid approach which combines the best features of various techniques is proposed. The effectiveness assessment matrix helps us to identify the root cause to correct or eliminate system vulnerabilities effectively. Conclusion: This hybrid approach and effectiveness assessment matrix can provide guidance of RCA process across many industries and situations.

Study on Improvement of Performance by Optimizing Impeller Shape of a Coolant Pump (쿨런트 펌프 임펠러 형상 최적화를 통한 성능개선에 관한 연구)

  • Gil, Min Hyeong;Lee, Gun-Myung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.48-52
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    • 2019
  • A coolant pump is the device that cools processed articles and tools when using cutting, boring, and grinding machine tools and provides cutting oil for distributing or cleansing the cut chip to the worktable, processing position, etc. In particular, it consumes a large proportion of energy in machine tools, so it plays an important role in terms of energy efficiency. The purpose of this research is to optimize the shape of impeller, which directly affects performance improvements, to determine the capacity of the coolant pump. To do so, we carried out a parametric analysis with the geometric shape of the impeller as the input variable.

Design and Estimation of a Spindle System for Centerless Grinding Machine (무심연삭기 주축계의 설계 및 성능평가)

  • Park C.H.;Hwang J.H.;Oh Y.J.;Cho S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.86-89
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    • 2005
  • Design and estimation of a spindle system which was composed of grinding spindle and regulating spindle for the centerless grinding of ferrule was performed and prototypes of each spindle were manufactured. Loop stiffness of the spindle system was 130 N/${\mu}m$. Although the value was lower than the target value of 150 N/${\mu}m$, as there included 20% of the safety factor, it was enough to machine the ferrule. Rotational accuracies of each spindle were about 0.2${\mu}m$ at the primary speed of 2,300 rpm(grinding spindle) and 300 rpm(regulating spindle). Temperature rises at the same speed were about $4.4\;\~\;4.7^{\circ}C$ in the case of grinding spindle and $1.8^{\circ}C$in the case of regulating spindle, which were well agreed with the designed value. From these results, it was estimated that the prototype of spindle system had a enough performances for the centerless grinding machine to machine the ferrule.

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