• Title/Summary/Keyword: engineering properties of mortar

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Effect of Refinement of Fly Ash on Engineering Properties of Cement Mortar (플라이애시의 정제가 모르타르의 공학적 특성에 미치는 영향)

  • Han, Min-Cheol;Moon, Byeong-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.275-281
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    • 2017
  • This study is to investigate experimentally the effect of refining of fly ash (FA) on the engineering properties of the cement mortar. Five different FAs are used including raw fly ash, refined fly ash, reject ash and their two different combinations. The cement mortars are fabricated with 1:1(binder to fine aggregate), 1 : 3 and 1 : 5 respectively, which are replaced 30% of FA by cement. Test results, indicated that, the flow of Ra showed lower flowability than Rf at all mixing ratios. Also in the case of Rj, it was expected to show low fluidity, but it showed flowability equal to or higher than Rf. Air contents are all formulations except Rf and Rj did not satisfy the target range. Using Ra, the refining process shows an air amount about 41% lower than Rf, in the case of Rj, it showed about 19% higher air content than Rf due to porous foreign matters inside the mortar. Compressive strength was in the early days 3 and 7, the strength was lower than that of Plain's OPC, after 28 days Rf exerts higher strength than other FAs, it was confirmed that higher strength than OPC can be secured at a mixing ratio of 1: 1 and 1: 3. For frost resistance, the use of unrefined FA resulted in decrease of frost resistance sharply due to loss of air content by the use of unrefined FA. Therefore, it is considered that the use of high quality FA through refining process will contribute positively to the economical formulation of concrete and the stability of the structure.

Mechanical Properties of Very Rapid Hardening Polymer Mortar for Concrete Repair (보수용 초속경 폴리머 모르타르의 역학적 특성)

  • Hong, Kinam;Shin, Junsu;Han, Sanghoon;Seo, Dongwoo;Ahn, Kwangkuk
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.8
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    • pp.31-37
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    • 2014
  • In this study, mechanical properties of Very-Rapid Hardening Polymer (VRHP) mortar were investigated. To do it, 75 VRHP mortar specimens were tested by the compressive test, bending test, bonding test, freezing and thawing test, length variation test, and water absorption test. From the test results, it was confirmed that the bond strength of VRHP was higher than that of normal concrete by 50 %, and the resistance of freezing and thawing of VRHP was more excellent than normal concrete. In addition, length variation ratio and water absorption ratio of VRHP were smaller than those of normal concrete by 20 %. Therefore, It should be mentioned that VRHP can be successfully used as the material for repairing the crack of concrete structure.

An Experimental Study on Engineering Properties of Self-healing Mortar according to PCC(Powder Compacted Capsule) Size and Mixing Ratio (PCC(Powder Compacted Capsule) 크기 및 혼입율에 따른 자기치유 모르타르의 공학적 특성에 관한 실험적 연구)

  • Jae-In, Lee;Chae-Young, Kim;Se-Jin, Choi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.514-522
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    • 2022
  • In this study, as part of a study to improve the self-healing performance of concrete structures by applying self-healing capsules made of cementitious materials to cement composite materials, the engineering characteristics of mortars according to PCC(Powder Compacted Capsule) size and mixing ratio were compared and analyzed. For this, fluidity, compressive strength, reload test, carbonation, ultrasonic velocity, and water permeability characteristics were measured according to PCC size and mixing ratio of mortar. As a result of the measurement, the fluidity and compressive strength increased as the mixing ratio of PCC increased, and in the case of the load reload test, the healing ratio increased as the mixing ratio of PCC increased in the 03PC formulation. In the case of water permeability test, it was found that when PCC was used, the reduction ratio of water flow was up to 35 % higher than that of Plain, and when PCC with a size of 0.3 to 0.6 mm was mixed with 15 %, it was found to be effective in improving the crack healing ratio of the mortar.

Neutron Shielding Performance of Mortar Containing Synthetic High Polymers and Boron Carbide (합성 고분자 화합물 및 탄화붕소 혼입에 따른 모르타르의 중성자 차폐성능 분석)

  • Min, Ji-Young;Lee, Bin-Na;Lee, Jong-Suk;Lee, Jang-Hwa
    • Journal of the Korea Concrete Institute
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    • v.28 no.2
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    • pp.197-204
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    • 2016
  • Concrete walls of neutron generating facilities such as fusion reactors and fission reactors become radioactive by neutron irradiation. Both low-activation and neutron shielding are a critical concern at the dismantling stage after the shutdown of facilities with a requirement of radioactive waste management. To tackle this, two types of additives were investigated in fabricating mortar specimens: synthetic high polymers and boron carbide. It is well known that a hydrogen atom is effective in neutron shielding by an elastic scattering because its mass is almost the same as that of the neutron. And boron is an effective neutron absorber with a big neutron absorption cross section. In this study, the effect of the type, shape, and size of polymers were investigated as well as that of boron carbide. Total 16 mix designs were prepared to reveal the effect of polymers on mechanical properties and neutron shielding performance. The neutron does equivalent of polymers-based mortar for fast neutrons decreased by 36 %, and the count rate of boron carbide-based mortar with regard to thermal neutrons decreased by 90 % compared to conventional mortar. These results showed that a combination of polymers and boron carbide compounds has potential to reduce the thickness of neutron shields as well as radioactive waste from reactors.

Characteristics of Mortar Mixed Nitric Acid Neutralized Red Mud by Cement Type (시멘트 종류별 질산 중화 레드머드 혼입 모르타르의 특성)

  • Kang, Suk-Pyo;Hong, Seong Uk;Kim, Sang-Jin;Hong, Seok-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.6
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    • pp.693-702
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    • 2023
  • This research explores the potential application of Liquid Red Mud(LRM), a byproduct of industrial processes, in the construction sector. We neutralized LRM(pH 10-12) using nitric acid, aiming to understand its viability in construction applications. The study involved substituting LRM(pH 7-8) in mortar formulations, varying by cement type. We assessed the properties of these mixtures by measuring flow, setting time, and compressive strength. Additionally, X-ray Diffraction(XRD) and Scanning Electron Microscopy(SEM) analyses were conducted to examine the chemical properties. Results indicated a reduction in flow value for LRM and LN(neutralized LRM) compared to the control (Plain ) across different cement types. The setting times(initial and final) for LRM and LN were notably shorter than Plain. In compressive strength tests, LRM replaced with slag cement showed enhanced initial strength, though long-term strength gains were marginal across different cement types. SEM analysis revealed distinct voids in Plain and LN, with LRM exhibiting a fibrous microstructure. XRD patterns in SN(slag neutralized) resembled those in OR(original red mud) and ON(original neutralized), with a notable peak at a 2θ value of 22°. The study concludes that unneutralized LRM, when substituted for slag cement in mortar, yields superior initial strength compared to its neutralized counterpart.

Effects of Incineration Waste Ash and Gypsum Substitution on the Properties of Blast Furnace Slag Mortar using Recycled Aggregate (소각장 애쉬 및 석고치환이 고로슬래그 미분말 기반 순환골재 모르타르의 물성에 미치는 영향)

  • Han, Min Cheol;Han, Dong Yeop;Lu, Liang Liang
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.2
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    • pp.161-167
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    • 2015
  • Nowadays, all the world face to the global warming problems due to the emission of $CO_2$. From the previous studies, recycled aggregates were used as an alkali activator in blast furnace slag to achieve zero-cement concrete, and favorable results of obtaining strength were achieved. In this study, gypsum and incineration waste ash were used as the additional alkali activation and effects of the gypsum and incineration waste ash to enhance the performance of the mortar were tested. Results showed that although the replacement ratio of 0.5% of incineration waste ash and 20% of anhydrous gypsum resulted in the low of mortar at the early age, while it improved the later strength and achieved the similar strength to that of conventional mortar (at 91 days).

Prediction of the Rheological Properties of Cement Mortar Applying Multiscale Techniques (멀티스케일 기법을 적용한 시멘트 모르타르의 유변특성 예측)

  • Eun-Seok Choi;Jun-Woo Lee;Su-Tae Kang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.2
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    • pp.69-76
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    • 2024
  • The rheological properties of fresh concrete significantly influence its manufacturing and performance. However, the diversification of newly developed mixtures and manufacturing techniques has made it challenging to accurately predict these properties using traditional empirical methods. This study introduces a multiscale rheological property prediction model designed to quantitatively anticipate the rheological characteristics from nano-scale interparticle interactions, such as those among cement particles, to micro-scale behaviors, such as those involving fine aggregates. The Yield Stress Model (YODEL), the Chateau-Ovarlez-Trung equation, and the Krieger-Dougherty equation were utilized to predict the yield stress for cement paste and mortar, as well as the plastic viscosity. Initially, predictions were made for the paste scale, using the water-cement ratio (W/C) of the cement paste. These predictions then served as a basis for further forecasting of the rheological properties at the mortar scale, incorporating the same W/C and adding the cement-sand volume ratio (C/S). Lastly, the practicality of the predictive model was assessed by comparing the forecasted outcomes to experimental results obtained from rotational rheometer.

A Study on the Quality Improvement of Recycled Coarse Aggregate by High Speed Rotating Grinder (고속회전형 마쇄기술을 통한 순환골재 품질향상에 관한 연구)

  • Lee, Ki-Won;Yeo, Woon-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.341-348
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    • 2019
  • In this study, we analyzed the problems of existing construction waste shredding technology to diagnose the problems of low quality recycled aggregates and to develop a new mortar peeling technique to produce high-quality recycled coarse aggregate for concrete. The purpose of this study is to verify the effectiveness of mortar peeling technique by doing simulation prior to on-site application and to check the quality properties of recycled coarse aggregate produced by applying a mortar peeling technique. We manufactured and installed High speed Rotating Grinder on-site and analyzed the correlation between mortar adhesion amount, dry density and water absorption rate of recycled coarse aggregate.

NOx Reduction Performance in Cement Mortar with TiO2 Treatment and Mineral Admixture (무기계 혼화재료를 혼입한 모르타르 시편의 광촉매 처리를 고려한 NOx 저감 성능)

  • Yoon, Yong-Sik;Kim, Hyeok-Jung;Park, Jang-Hyun;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.506-513
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    • 2020
  • In this study, the mechanical properties, absorption, and reduction performance of NOx in the mortar containing mineral admixture like zeolite and active hwangtoh were evaluated. Zeolite and active hwangtoh were used as binder, and zeolite and active hwangtoh were substituted for cement. The substitution ratio of two types of mineral admixtures was considered as 20 and 30% respectively. As a result of evaluating the compressive strength and flexural strength of each mortar specimen, the highest strength in the plain mixture was evaluated. As the substitution ratio of zeolite and active hwangtoh increased, the compressive and flexural strength decreased. In addition, the difference of compressive and flexural strength between active hwangtoh and zeolite mixing was evaluated to be insignificant. To evaluate the absorption rate, the mixture was designed to lower the W/B ratio of the existing mixture and set the substitution ratio of active hwangtoh and zeolite at 25%. The highest absorption ratio in the mortar with zeolite was evaluated, and the difference in absorption ratio between the remaining two mortar mixtures was small. The assessment of reduction performance of NOx considering the application of photocatalyst showed a clearly decreasing reduction behavior, even if they were the same mortar mixture. Zeolite and active hwangtoh also showed a higher NOx reduction than the Plain mixture, because of their porosity properties. In the case of active hwangtoh, the absorption ratio was lower than that of zeolite mixture, but the reduction of NOx performance was better than the result of zeolite mixture.

An Experimental Study on the Quality Variation by the Number of Production of Recycled Sand and Mechanics Properties of Mortar using Sand Flux Apparatus (샌드플럭스 장치를 이용한 순환모래의 생산횟수별 품질변화 및 모르타르의 역학특성에 관한 실험적 연구)

  • Lee, Sang-Soo;Song, Ha-Young;Kim, Joon-Seok;Kim, Jae-Hwan;Lee, Jong-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.1
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    • pp.81-88
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    • 2009
  • This study has shown the tendency to enhance Sand Flux, a device of separating screening the foreign matter, for the recycling of construction waste possible to improve the quality of wet type production system meaningfully as part of research. As a result of experiment on the basic material properties, this study had a tendency to improve the quality and performance significantly in case of absolute surface dried density, 0.08mm sieve throughput, volume of clay lumps, and content of organic foreign matter. In addition, as a result of examining the quality characteristics of mortar, this study has shown the tendency that the flow and compressive strength more increased than the mortar using RS-II by utilizing RS-VI recycled sand produced finally through the device Sand Flux. As for the shrinkage properties, this study has shown the character the generation rate of crack of mortar using RS-IV recycled sand produced finally through the device Sand Flux.

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