• Title/Summary/Keyword: engine friction torque

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Dynamic Modelling and Simulation of Engine Starting Process for Optimization of Diesel Engine Cold Starting System (디젤 엔진 저온 시동 시스템 최적화를 위한 엔진 시동 과정의 동적 모델링 및 시뮬레이션)

  • Park, Jung-Kyu;Bae, Keun-Sik;Yoo, Cheon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.32-39
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    • 2000
  • To optimize the cold start process of a 4-stroke, 8 cylinder Diesel engine, a dynamic simulation model from cranking to idle speed is developed. Physically-based first order starter motor dynamics are used to model the performance of starting process which is very complex. These equations are solved using numerical schemes(Petzold-Gear BDF method) to describe the starting process of diesel engine and to study the effects of starting parameters. The validity of this model is examined by start test. This model can be served as a tool for computer aided control systems design to improve cold improve cold start performance.

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Pin-Boss Bearing Lubrication Analysis of a Diesel Engine Piston Receiving High Combustion Pressure (고 연소압을 받는 디젤엔진 피스톤의 핀-보스 베어링 윤활해석)

  • Chun, Sang-Myung;Ha, Dae-Hong
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.133-139
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    • 2008
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. In this paper, it will be investigated the tendency of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress. Finally, the pressure distributions on the oil film of piston pin bearings will be found by two-dimensional lubrication analysis in order to help the optimum design of the bearings of piston pin. Specially, it is investigated the effects on the film pressure distribution due to the change in maximum combustion pressure.

A Study on Effects of the Changes in Lower Combustion Pressures and Pressure-Viscosity Index on Pin-Boss Bearing Lubrication of a Diesel Engine Piston Receiving High Combustion Pressure (연소실 저압변화와 압력-점도지수가 디젤엔진 고압피스톤의 핀-보스 베어링 윤활에 미치는 영향 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.55-62
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    • 2008
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. In this paper, it will be investigated the tendency of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress. Finally, the pressure distributions on the oil film of piston pin bearings will be found by two-dimensional lubrication analysis in order to help the optimum design of the bearings of piston pin. Specially, it is investigated how the changes in combustion pressure at exhaust and intake stroke and the pressure-viscosity index effect on the film pressure distribution.

Evaluation of Combustion Stability of Idling Speed State (LBT연소를 통한 Idling 운전시의 연소안정성 평가)

  • 이중순;이종승;김진영;정성식;하종률
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.66-72
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    • 1999
  • It is necessary to discuss lightening engine parts and reducing the friction of sliding parts to improve fuel consumption and combustion stability at idling condition. Lean best torque combustion which produce maximum power at a lean air-fuel ratio is effective for the reduction of exhaust gas emission and the improvement of fuel consumption. Accordingly, this study deals with the expansion of lean combustible limitation, the combustion stability and the reduction of idle speed through the analysis of combustion characteristics on the base of the control technique of precise air-fuel ratio because it does not need to maximum power at idling condition. The idle speed is increased proportional to ISC(Idle Speed Control) duty ratio. On the other hand the idle speed decreased by lean air-fuel ratio. The COV in engine speed is stable within maximum two percent up to 17.6 mixture ratio by the control of ISC duty ratio.

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Effect of Cooling Water Capacity on the Engine Performance for Small Diesel Engine (냉각수(冷却水) 용량(容量)이 소형(小型) 디젤기관(機關)의 성능(性能)에 미치는 영향(影響))

  • Myung, Byung Soo;Kim, Soung Rai
    • Korean Journal of Agricultural Science
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    • v.13 no.2
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    • pp.265-278
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    • 1986
  • This study was attempted to improve the thermal efficiency of 6 kW water-cooled diesel engine on power tiller. The engine performance tests were conducted to find out the effect of cooling water capacity of 2700cc, 2800cc, 2900cc, 3000cc, 3100cc on power, brake specific fuel consumption (BSFC), torque, temperature of cooling water and lubricating oil and friction losses of the engine with D. C. dynamometer. The results obtained in the study are summarized as follows: 1. The performance of the engine tested was adequated to Korea Industrial Standard but actual economy power was 10% higher than the labeled rated power of the engine. The BSFC of the engine tested 297.8g/kW-h which is belong a little higher level than hreign products. The temperature of cooling water was $101^{\circ}C$ which is higher than SAE standard ($88^{\circ}C$) 2. The friction losses of engine tested was 3.656 kW at 2200 rpm of rated rpm (piston speed 6.97m/sec) and is higher than those of foreign products. 3. When the cooling water capacity was increased from 2700cc to 3100cc the power output of the engine was increased from 6.7 kW to 7.13 kW at the rate of 6.4% and also the torque of the engine was increased from 28.85 N.m to 30.76 N.m at the rate of 6.39%. 4. When the cooling water capacity was increased from 2700cc to 3100cc, the BSFC was decreased 6.9g/kW-h from 310.9g/kW-h to 304.1g/kW-h, and after one half hour operation with full load, the temperature of cooling water was decreased $13^{\circ}C$ from $101^{\circ}C$ to $88^{\circ}C$ and also the temperature of lubricant oil was decreased $6.4^{\circ}C$ from $76.7^{\circ}C$ to $70.4^{\circ}C$. 5. The mechanical efficiency was increased from 70.08% to 71.08% when the cooling water capacity was increased from 2700cc to 3100cc.

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A Study on Regenerative Braking for a Parallel Hybrid Electric Vehicle

  • Jang, Seong-Uk;Ye, Hun;Kim, Cheol-Su;Kim, Hyeon-Su
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1490-1498
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    • 2001
  • In this paper, a regenerative braking algorithm is presented and performance of a hybrid electric vehicle (HEV) is investigated. The regenerative braking algorithm calculates the available regenera tive braking torque by considering the motor characteristics, the battery SOC and the CVT speed ratio. When the regenerative braking and the friction braking are applied simultaneously, the friction braking torque corresponding to the regenerative braking should be reduced by decreasing the hydraulic pressure at the front wheel. To implement the regenerative braking algorithm, a hydraulic braking module is designed. In addition, the HEV powertrain models including the internal combustion engine, electric motor, battery, CVT and the regenerative braking system are obtained using AMESim, and the regenerative braking performance is investigated by the simulation. Simulation results show that the proposed regenerative braking algorithm contributes to increasing the battery SOC which results in the improved fuel economy. To verify the regenerative braking algorithm, an experimental study is performed. It is found from the experimental results that the regenerative braking hydraulic module developed in this study generates the desired front wheel hydraulic pressure specified by the regenerative braking control algorithm.

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Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region (소성역 체결 볼트의 기계적 거동 유한요소해석)

  • Cho, Sung-San;Shin, Chun-Se
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

Centrifugal Clutch Design for an Unmanned Helicopter - Theoretical Analysis of Power Transfer - (농용 무인헬리콥터의 원심클러치 설계 - 동력 전달의 이론분석 -)

  • Lee, J.H.;Koo, Y.M.;Shin, S.K.
    • Journal of Biosystems Engineering
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    • v.33 no.1
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    • pp.14-20
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    • 2008
  • An agricultural unmanned helicopter was suggested for an alternative to current pesticide application methods to solve such problems as high cost, low efficiency, shirking task and unsafe work. To pursuit this trend, researches on the development of unmanned helicopters have been accelerated in Korea as well. In this research, a guide type centrifugal clutch that plays an important role in the unmanned helicopter was studied. Theoretical analyses and experimental tests were conducted for designing an optimal clutches. Main design factors of the guide type centrifugal clutch were found to be spring constant, free length of spring, mass of friction sector, contact area, allowable pressure, number of friction sector, friction coefficient, radius of drum, and clutch arrangement. And these design factors could be the functions of engaging engine speed and desired power transfer capacity. The result of the single clutch test showed the power transfer capacity of 14.1 PS at 5,800 rpm and the result of the dual clutch test showed that the capacity of 17.7 PS at 5,600 rpm. These experimental results agreed well the theoretical simulations.

Wear Analysis at the Interface of Connecting-Rod Small-End Bushing and Piston-Pin Boss with a Floating Piston-Pin at Constant Angular Velocity during Engine Firing (엔진 파이어링동안 일정 축 각속도에서 비고정식 피스톤-핀과 연결봉-소단부 부싱 및 피스톤-핀 보스의 접촉면 마모해석)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.36 no.3
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    • pp.168-192
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    • 2020
  • In recently designed diesel engines, the running conditions for piston-pin bearings have become severe because of the higher combustion pressure and increased temperature. Moreover, the metal removal from the bushing material has strongly reduced the ability of the antifriction material to accept asperity contacts. Therefore, it is necessary to find ways of reducing wear scar on the connecting-rod small-end bushing and piston-pin boss bearing related to the higher combustion pressure on the power cell of an engine. In this work, the position and level of material removal from the surfaces of the bushing and bearing under such severe operating conditions - for example, maximum power and torque conditions of a passenger car diesel engine - are estimated for several combinations of surface roughness. First, piston-pin rotating motion is investigated by calculating the friction coefficient at piston-pin bearings, the oil film thickness, and the frictional torques induced by hydrodynamic shear stress. Subsequently, the wear scarring on the surfaces of a connecting-rod small-end bushing and two piston-pin boss bearings related to piston-pin rotational motion is numerically calculated under the maximum power and torque operating conditions. This work is helpful to determine the reasonable surface roughness of the bushing and bearing for reducing wear volume occurring at the interface between a bearing and a shaft.

A Study on the Friction Characteristics of Paper Facing (페이퍼 페이싱의 마찰 특성에 관한 연구)

  • 안병길;최웅수;권오관;문탁진
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1988.11a
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    • pp.49-56
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    • 1988
  • 자동차의 동력전달 수단으로 사용되는 클러치는 그 기능에 따라 수동식과 자동식으로 구분된다. 전자의 경우 transmission과 engine의 동력을 dry contact mechanism으로 단속 제어하는 반면 후자는 hadraulic torque drive와 engine의 동력을 transmission box내의 기어유에 의한 wet contact mechanism으로 단속 제어한다. 자동식 클러치에 사용되는 paper facing은 cellulose fiber를 기본으로 하여 열경화성 수지 및 무기충진제등을 함유하고 있으나, 특히 무기충진제의 종류 및 첨가량이 paper facing의 마찰특성에 크게 영향을 미친다. 본 연구는 목재펄프(wood pulp), 린터펄프(linter pulp)등의 펄프를 주체로 하고 열경화성 수지와 무기충지제등을 첨가한 마찰재를 제조하여 무기충진제들의 마찰특성에 미치는 영향을 조사함으로써 paper facing의 기초 자료를 얻는데 그 목적이 있다.

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