• Title/Summary/Keyword: engine damage

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Designing isolation system for Engine/Compressor Assembly of GAS Driven Heat Pump (가스 엔진 구동 열펌프 실외기 엔진/압축기 진동 절연 설계)

  • Lenchine Valeri V.;Ko, Hong-Seok;Joo, Jae-Man;Oh, Sang-Kyoung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1128-1133
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    • 2003
  • A gas driven heat pump (GHP) core design comprises internal combustion engine, compressors incorporated to a cooling/heating system, rubber mountings and belt transmissions. Main excitation farces are generated by an engine, compressors themselves and belt fluctuation. It leads to high vibration level of the mount that can cause damage of GHP elements. Therefore an appropriate design of the mounting system is crucial in terms of reliability and vibration reduction. In this paper oscillation of the engine mount is explored both experimentally and analytically. Experimental analysis of natural frequencies and operational frequency response of the GHP engine mounting system enables to create simplified model for numerical and analytical investigations. It is worked out criteria f3r vibration abatement of the isolated structure. Influence of bracket stiffness between engine and compressors, suspension locations and damper performance is investigated. Ways to reduce excitation forces and improve dynamic performance of the engine-compressor mounting system are considered from these analyses. Implementation of the proposed approach permits to choose appropriate rubber mountings and their location as well as joining elements design A phase matching technique can be employed to control forces from main exciters. It enables to changing vibration response of the structure by control of natural modes contribution. Proposed changes lead to significant vibration reduction and can be easily utilized in engineering practice.

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Modeling of Space Shuttle Main Engine heat exchanger using Volume-Junction Method (Volume-Junction Method를 이용한 우주왕복선 액체로켓엔진 열교환기 모델링)

  • Cha, Jihyoung;Ko, Sangho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.213-217
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    • 2017
  • Since more than 30% of the liquid rocket engine failures occur during the start-up process, and the Space Shuttle Main Engine (SSME) is especially sensitive to small changes in propellant conditions, a 2% error in the valve position or a 0.1sec timing error could lead to significant damage of the engine, simulation modeling of start-up process is important. However, there are many difficulties associated with engine start-up process caused by nonlinear mass flow and heat transfer characteristics associated with filling an unconditioned engine system with cryogenic propellants. In this paper, we modelled a SSME simulation model using partially Computational Fluid Dynamics (CFD) method to solve these problems and checked the performance by comparing with the performance of the simulation model using the lumped method under the state of normal condition.

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A Study on Performance Characteristics of a Small-Sized Hydrogen-Fuelled Two-Stroke Engine (수소 연료를 적용한 소형 2행정 엔진 성능 특성에 관한 연구)

  • Kim, Yongrae;Kim, Seonyoeb;Oh, Sechul;Park, Cheolwoong;Choi, Young
    • Journal of the Korean Institute of Gas
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    • v.24 no.6
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    • pp.28-33
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    • 2020
  • In this study the possibility of hydrogen as a fuel in a small-sized two-stroke SI (Spark ignition) engine was investigated. For this purpose, experimental setup including an engine, a dynamometer, equipments for hydrogen and lubricant oil supply was prepared. And then preliminary experiments for the hydrogen-fueled engine combustion were conducted. In the case of hydrogen-fueled engines comparing to gasoline backfire occurs when the excess air ratio is lower than a specific value. This can cause engine power reduction and damage to the engine parts. The engine was controlled to operate at lean conditions to prevent backfire. Through the control of excess air ratio, the maximum engine brake power output of 3 kW was achieved in a 210 cc engine, while it was 6 kW in case of gasoline fuel.

Study on Pedestrian Protection device in collision using Pneumatic cylinder and simple link mechanism (공압 실린더 및 단순 링크기구를 이용한 충돌 보행자 보호 장치에 관한 연구)

  • Noh, S.H.;Lee, D.R.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.64-71
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    • 2008
  • This study is on pedestrian protection device using pneumatic cylinder and simple link mechanism when vehicle collide with pedestrian. This study ensured the safety space between engine and hood after it applies to simple link mechanism and pneumatic cylinder. It can absorb the damage which measure the specific device if vehicle collide with pedestrian. Combination of simple link mechanism and pneumatic cylinder was more superior than the present pedestrian protection device. Simple link mechanism could confirm superior height and survival probability than when only cylinder operated. It also ensured enough space between engine and hood. And if a cylinder is not working because of old cylinder, poor repair or damage of accident vertical cylinder would be difficult to execute because there exists the irregular space between engine and hood. If simple link mechanism operates with only one cylinder it could ensure the regular space because simple link mechanism set up at the middle of hood. So this device could confirm high safety for pedestrian.

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A Study for Failure Examples Including with Timing Belt, Camshaft Position Sensor and Ignition Coil Damage of LPG Vehicle Engine (액화석유가스 자동차 엔진의 타이밍벨트, 캠샤프트포지션센서, 점화코일 손상과 관련된 고장사례에 대한 연구)

  • Lee, IL Kwon;Kook, Chang Ho;Ham, Sung Hoon;Kim, Jee Hyun;Lee, Jae Gang;Han, Seung Min;Hwang, Woo Chan;Hwang, Han Sub;Moon, Hak Hoon;Lee, Jeong Ho
    • Journal of the Korean Institute of Gas
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    • v.26 no.3
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    • pp.54-59
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    • 2022
  • This paper is a purpose to study and analyze the failure examples for timing belt, camshaft position sensor and ignition coil of LPG automotive engine. The first example, whe the service man install the front case bracket of engine, he excessively tightened up a 12mm bolt for being fixed of brackct. As a results, the bolt was separated from joint part so that it was put in between the crankshaft sprocket. Therefore the belt was broken off because of interference between timing belt and sprocket tooth. The second example, it verified the disharmony phenenomen of engine that the gap of the camshaft position sensor and camshaft senseing point assembled on cylinder head part was small more than iregular value so that the it was generated senseing damage phenomenon by pulse signal misconduct. The third example, it was found the engine disharmony phenomenon that the fire in the ignition coil was leaked by inner damage of Number 2 ignition coil.Therefore, the the manager of a car throughtly have to inspect not in order to arise the failure symptoms.

Influence of Lubricating Oil Emulsified on the Behaviour of Cavitation Erosion - Corrosion at Bearing Metals (베어링 합금재의 캐비테이션 침식-부식거동에 미치는 유화 윤활유의 영향)

  • 임우조;이진열
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.3
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    • pp.42-49
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    • 1993
  • Recently, because the lubricating oil showed a tendency to be emulsified and oxidized by high speed, high output and the extension of maintenance & conservation of marine engine, the cavitation erosion-corrosion at such an environment became a big problem on effective performance of engine. Therefore, there was a need to study the behavior and protection of erosion-corrosion damage, and then applied inhibitor to a protective method of cavitation erosion- corrosion damage. At this time, test environments were marine lubricating oil & various emulsified oil that mixed distilled water and sea water etc., and also used 20KHz, 24.mu.m piezoelectric vibrator as an experimental apparatus of cavitation erosion. With this apparatus, we investigated an influence of the emulsified oil on characteristics of erosion-corrosion and protection for erosion-corrosion by inhibitor at slide bearing metals.

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Failure Examples for Parasitic Current Leakage of Starting System in Automotive (자동차 시동시스템의 암전류 누설에 의한 고장사례연구)

  • Lee, Il-Kwon;Kim, Chung-Kyun;Cho, Seung-Hyun
    • Tribology and Lubricants
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    • v.26 no.5
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    • pp.277-282
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    • 2010
  • The purpose of this paper is to study and analysis the failure examples for parasitic current leakage produced in starting system on gasoline engine. It verified the discharge of battery by electric leakage because of internal wiring damage problem for CD auto changer installed in car. Also, it verified the no-stating phenomenon because of deposit forming by chemical reaction of battery fluid between battery post and cable fixing parts. It verified the damage for brush holder and commutator mixing by internal short phenomenon because of brush carbon a particle and engine oil that was flowed into internal of starting motor. It verified the working phenomenon of audio by a point of contact even if the driver turn to "LOCK" position the key.

Experimental Study for the Prevention of Cavitation Damage in the Diesel Fuel Injection Pumps (디젤엔진 연료분사펌프 캐비테이션 손상 방지를 위한 실험적 연구)

  • Kim, Dong-Hun;Park, Tae-Hyung;Heo, Jeong-Yun;Ryu, Seung-Hyup;Kang, Sang-Lip
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2011.10a
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    • pp.61-61
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    • 2011
  • Cavitation phenomena during the injection process of the conventional fuel injection pump for a medium-speed diesel engine can cause surface damage with material removal or round-off on the plunger and barrel port and may shorten their expected life time. An experiment of flow visualization was carried out to investigate the main cause of these cavitation damages and find the prevention method. Experimental results of flow visualization show that these damages are mainly affected by fountain-like cavitation and jet-type cavitation generated before and after the end of fuel delivery process and therefore the prevention method was designed to control these cavitation flows. From the visualization and endurance test, it was proved that this method can effectively prevent cavitation damages by controlling cavitation flows.

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Fundamental Study on Degradation Evaluation of Marine Diesel Engine Exhaust Valve by Nondestructive Test (비파괴법에 의한 선박용 디젤엔진 배기밸브의 열화도 평가에 관한 기초적 연구)

  • Sim, K.H.;Kim, H.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.3 no.4
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    • pp.51-56
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    • 1999
  • The ultrasonic method, which is well known as nondestructive test method, is widely used to evaluate the material damage due to degradation. However, this method is just used for measuring the crack size and the thickness loss of the tube. The purpose of this study is to investigate the applicability of the ultrasonic technique for the evaluation of marine diesel engine exhaust valve and to suggest the correlations between the ultrasonic characteristics and valve degradation. From the evaluation of the results obtained, the technique of using the ultrasonic property was founds to be a efficient method to evaluate the degree of marine diesel engine exhaust valve by nondestructive test.

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A Study on Friction and Wear Characteristics of Sintered W/C-35%Ni Tappets for Diesel Engine Application (디젤엔진용 소결(W/C35%Ni) 태핏의 마멸거동에 관한 연구)

  • 류병진;오세일;박맹로;양승호
    • Tribology and Lubricants
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    • v.16 no.1
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    • pp.33-38
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    • 2000
  • Abstract- In this paper tribological characteristics of solid and liquid phase sintered W/C-35%Ni tappets were investigated. Three test methods were performed to investigate the wear and surface damage mechanism of sintered tappets. First, block-on-ring wear test was performed to investigate the wear characteristics under pure sliding condition. Second, simplified cam and tappet tests (called component wear test hereafter) were carried out to simulate the real contact history of cam and tappet. Also, after the test, contact surfaces were analyzed with scanning electron microscope to study the wear mechanism. As a final screening, engine dynamo tests were performed. Results showed that in the block on ring sliding wear test, solid phase sintered specimens showed superior wear resistance to liquid phase sintered specimens. The component wear tests and engine dynamo tests also showed the same results. Therefore, in these tests, solid phase sintered tappet material revealed superior wear resistant properties to liquid phase sintered one.