• Title/Summary/Keyword: end effect

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The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition (초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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The effect of internal axial forces of a cantilever beam with a lumped mass at its free end

  • Zhang, Jinfu
    • Coupled systems mechanics
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    • v.7 no.3
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    • pp.321-331
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    • 2018
  • When a cantilever beam with a lumped mass at its free end undergoes free transverse vibration, internal axial forces are produced in the beam. Such internal axial forces have an effect on free transverse vibration of the beam. This effect is studied in this paper. The equations of motion for the beam in terms of the generalized coordinates including the effect are derived. The method for determining free transverse vibration of the beam including the effect is presented. In numerical simulations, the results of free transverse vibration of the free end of the beam including and not including the effect are obtained. Based on comparison between the results obtained, the conclusions concerning the effect are given.

A Study for Energy Separation of Vortex Tube using Air Supply System (I) - the effect of diameter of cold end orifice - (공기공급 시스템에 적용되는 Vortex Tube의 에너지 분리특성에 관한 연구(I) -저온출구 orifice의 직경변화에 의한 영향-)

  • 이병화;추홍록;상희선
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.9-18
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    • 1998
  • The vortex tube is a simple device for separating a compressed gaseous fluid stream into two flows of high and low temperature without any chemical reactions. Recently, vortex tube is widely used to local cooler of industrial equipments and air supply system. The phenomena of energy separation through the vortex tube was investigated experimentally. This study is focused on the effect of the diameter of cold end orifice diameter on the energy separation. The experiment was carried out with various cold end orifice diameter ratio from 0.22 to 0.78 for different input pressure and cold air flow ratio. The experimental results were indicated that there are an optimum diameter of cold end orifice for the best cooling performance. The maximum cold air temperature difference was appeared when the diameter ratio of the cold end orifice was 0.5. The maximum cooling capacity was obtained when the diameter ratio of the cold end orifice was 0.6 and cold air flow ratio was 0.7.

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Simulation of surface profile using accelerometer in high speed end milling (고속 엔드밀 가공시 가속도계를 이용한 표면형상 시뮬레이션)

  • 이기용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.321-325
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    • 2000
  • To obtain precise surface and high productivity, high speed end milling has been studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other researchers. Between simulated results and experiment results, good agreements were obtained.

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Simulation of Machined Surface Considering Acceleration Signal in High Speed End Milling (고속 엔드밀 가공시 가속도 신호를 고려한 가공표면의 시뮬레이션)

  • Lee, Gi-Yong;Gang, Myeong-Chang;Lee, Deuk-U;Kim, Jeong-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.228-234
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    • 2001
  • To obtain precise machined surface and high productivity in machining, high speed end milling has beed studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other investigators. Good agreements were obtained between simulated results and experimental results.

The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels (고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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Optimization of outer core to reduce end effect of annular linear induction electromagnetic pump in prototype Generation-IV sodium-cooled fast reactor

  • Kwak, Jaesik;Kim, Hee Reyoung
    • Nuclear Engineering and Technology
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    • v.52 no.7
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    • pp.1380-1385
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    • 2020
  • An annular linear induction electromagnetic pump (ALIP) which has a developed pressure of 0.76 bar and a flow rate of 100 L/min is designed to analysis end effect which is main problem to use ALIP in thermohydraulic system of the prototype generation-IV sodium-cooled fast reactor (PGSFR). Because there is no moving part which is directly in contact with the liquid, such as the impeller of a mechanical pump, an ALIP is one of the best options for transporting sodium, considering the high temperature and reactivity of liquid sodium. For the analysis of an ALIP, some of the most important characteristics are the electromagnetic properties such as the magnetic field, current density, and the Lorentz force. These electromagnetic properties not only affect the performance of an ALIP, but they additionally influence the end effect. The end effect is caused by distortion to the electromagnetic field at both ends of an ALIP, influencing both the flow stability and developed pressure. The electromagnetic field distribution in an ALIP is analyzed in this study by solving Maxwell's equations and using numerical analysis.

Thrust Performance Improvement of a Linear Induction Motor

  • Lee, Hyung-Woo;Park, Chan-Bae;Lee, Byung-Song
    • Journal of Electrical Engineering and Technology
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    • v.6 no.1
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    • pp.81-85
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    • 2011
  • The end effect of a linear induction motor (LIM) has been known for several decades, especially in high speed operation. The exit part of the primary is not dealt as extensively as the entry part because of its minor effect. However, the exit part is one of the keys to weaken the dolphin effect, which occurs in high speed operation. In this paper, the concept of the virtual primary core is introduced, and chamfering of the primary outlet teeth is proposed to minimize the longitudinal end effect at the exit zone. For this, LIM for the high-speed train is designed and analyzed by using finite element method. Results confirm that chamfering can improve thrust performance effectively.

A Study on the cutting forces prediction using machining theory in end milling (절삭이론을 이용한 엔드밀 가공에서의 절삭력 예측에 관한 연구)

  • Jung, Sung-Chan;Kim, Kug-Weon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.928-933
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    • 2004
  • A new approach for modelling and simulation of the cutting forces in end milling processes is presented. In this approach, the cutting forces in end milling are modelled based on a predictive machining theory, in which the machining characteristic factors are predicted from input data of fundamental workpiece material properties, tool geometry and cutting conditions. In the model, each tooth of a end milling cutter is divided into a number of slices along the cutter axis. The cutting action of each of the slices is modelled as an oblique cutting process. For the first slice of each tooth, it is modelled as oblique cutting with end cutting edge effect, whereas the cutting actions of other slices are modelled as oblique cutting without end cutting edge effect. The cutting forces in the oblique cutting processes are predicted using a predictive machining theory. The total cutting forces acting on the cutter is obtained as the sum of the forces at all the cutting slices of all the teeth. A Windows-based simulation system for the cutting forces in end milling is developed using the model. Experimental milling tests have been conducted to verify the simulation system.

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