• 대한기계학회논문집A
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• 제20권9호
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• pp.2819-2832
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• 1996

The estimation of the remaining life for the aged components in power plant as well as chemical and petroleum plants has been recently concerned. The raw materials used in this study are the 1Cr-1Mo-0.25V steel which intensified P and S compositions along with the nominal compositions of ASTM A 470 standard. Five kinds of specimens with the different degradation levels were prepared by isothermal aging heat treatment at 630.deg.C. The mechanical properties and rotated bending fatigue strength of virgin and aged 1Cr-1Mo-0.25V steel have been investigated through the hardness, tensile, fatigue test, SEM fractograph and EDS analysis at 538.deg.C and room temperature, respectively. Thus the data of aged specimens were compared with those of virgin specimen to evaluate the aging effects. The main results obtained in this study are as follows ; The decrease of the yield and tensile strength due to degradation was distinguished until 50, 000hrs simulated service time. And it was confirmed that the considerable amount of P, Mn, Cr and S was precipitated at the grain boundary of aged material through the SEM and EDS analysis. The rotated bendingd fatigue strength at 538.deg.C of virgin, 25, 000, 50, 000, 75, 000 and 100, 000 hrs aged material was decreased 44.6 %, 49.6 %, 51.5 %, 52.4% and 53.8% than that of virgin material at 10$_{7}$cycles of room temperature, respectively. The major cracks of virgin and aged materials mainly initiated at the inclusions including Si, P and Mn compositions which were located at the outer periphery of the specimen.n.

• 대한기계학회논문집
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• 제14권6호
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• pp.1552-1560
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• 1990

본 연구에서는 로터강(Cr-Mo-V 강)과 저탄소합금강(A517-F강)의 CT시험편을 대상으로 한 고온피로 시험결과를 토대로 차원해석법을 도입시켜 고온하의 균열성장률 을 유도한 다음 온도(T)와 응력확대계수범위(.DELTA.K,T)인 아레니우스 형태의 식을 유도하 였다.그리고 유도된 균열 성장 법칙을 파리스식과 비교 검토하여 본 연구에서 유도 된 이 균열성장법칙의 타당성을 검토하고자 한다.

• International Journal of Automotive Technology
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• 제5권4호
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• pp.297-302
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• 2004

This paper presents the low cycle thermal fatigue of the engine exhaust manifold subject to thermo-mechanical cyclic loading. As a failure of the exhaust manifold is mainly caused by geometric constraints of the less expanded inlet flange and cylinder head, the analysis is based on the exhaust system model with three-dimensional temperature distribution and temperature dependent material properties. The result show that large compressive plastic deformations are generated at an elevated temperature of the exhaust manifold and tensile stresses are remained in several critical zones at a cold condition. From the repetition of these thermal shock cycles, maximum plastic strain range (0.454%) could be estimated by the stabilized stress-strain hysteresis loops. It is used to predict the low cycle thermal fatigue life of the exhaust manifold for the thermal shock test.

• 한국해양공학회:학술대회논문집
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• 한국해양공학회 2000년도 춘계학술대회 논문집
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• pp.164-169
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• 2000

The remote measurement system(RMS) as a new experimental method is limited in its application to crack measurements at elevated temperatures because of the oxide layer on the specimen surface. Since TiAlN and Cr coating layers have a high resistance to oxidation and wear, this paper proposed a TiAlN and Cr coating technique for specimens to facilitate the measurement of crack growth behavior using RMS. To investigate the effects of the coating layer, tension and fatigue tests were carried out at room temperature and at 538$^{\circ}C$, using specimens of 1Cr-1Mo-0.25V steel. From the experimental results, it was found that the mechanical properties of the TiAlN and Cr coated specimens were similar to those of the substrate. Accordingly, the TiAlN and Cr coated layer had hardly any influence on the fatigue crack propagation.

• 대한기계학회논문집A
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• 제26권3호
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• pp.521-527
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• 2002

In this paper, tensile behavior and low cycle fatigue behavior of 316L stainless steel which is currently favored structural material for several high temperature components such as the liquid metal cooled fast breeder reactor (LMFBR) were investigated. Research was performed at 55$0^{\circ}C$, $600^{\circ}C$ and $650^{\circ}C$ since working temperature of 316L stainless steel in a real field is from 40$0^{\circ}C$ to $650^{\circ}C$. From tensile tests performed by strain controls with $1{\times}10^{-3}/s,\; l{\times}10^{ -4}/s \;and\; 1{\times}10/^{ -5}/ s $ strain rates at each temperature, negative strain rate response (that is, strain hardening decreases as strain rate increases) and negative temperature response were observed. Strain rate effect was relatively small compared with temperature effect. LCF tests with a constant total strain amplitude were performed by strain control with a high temperature extensometer at R.T, 55$0^{\circ}C$, $600^{\circ}C$, $650^{\circ}C$ and total strain amplitudes of 0.3%~0.8% were used and test strain rates were $1{times}10^{-2} /s,\; 1{times}10^{-3} /s\; and\; 1{times}10^{-4} /s$. A new energy based LCF life prediction model which can explain the effects of temperature, strain amplitude and strain rate on fatigue life was proposed and its excellency was verified by comparing with currently used models.

• 한국기계가공학회지
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• 제21권6호
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• pp.67-73
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• 2022

Industrial inverters are used in a variety of fields for electric power supply. They may be exposed to vibration and heat once they are installed. This study focused on a framework of accelerated life testing of an industrial inverter considering fatigue damage as the primary source of deterioration. Instead of analyzing detailed failure mechanisms and the product's vulnerability to them, the potential of fatigue failure is considered using the fatigue damage spectrum calculated from the environmental vibration signals. The acceleration and temperature data were gathered using field measurement and spectral analysis was conducted to calculate the vibration signal's power spectral density (PSD). The fatigue damage spectrum is then calculated from the input PSD data and is used to design an accelerated fatigue life testing. The PSD for the shaker table test is derived that has the equivalent fatigue damage to the original input signal. The tests were performed considering the combined effect of random vibration and elevated temperature, and the product passed all the planned tests. It was successfully demonstrated that the inverter used in this study could survive environmental vibration up to its guarantee period. The fatigue damage spectrum can effectively be used to design accelerated fatigue life testing.

• 대한기계학회논문집A
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• 제38권8호
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• pp.831-836
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• 2014

본 연구에서는 한국원자력연구원 내에 설치될 예정인 소듐시험 시설인 SELFA(Sodium Thermal-hydraulic Experiment Loop for Finned-tube Sodium-to-Air heat exchanger) 내에서 정상상태 가동온도가 $510^{\circ}C$의 고온 압력용기인 팽창탱크에 대해 고온 건전성 평가를 수행하였다. 팽창탱크에 대해 3 차원 유한요소해석에 기초하여 고온설계 기술기준인 ASME Section III Subsection NH 와 프랑스의 RCC-MRx 코드를 따라 크리프-피로 손상평가를 수행하였다. 평가결과 팽창탱크는 크리프-피로 설계 과도 하중 하에서 구조적 건전성을 유지하는 것으로 나타났다. 316L 스테인리스강 재질의 동 압력용기에 대해 정량적 코드 비교 분석을 수행하였다.

• 대한조선학회지
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• 제27권3호
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• pp.100-106
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• 1990

본(本) 연구(硏究)에서는 304스테인리스강을 사용한 평활재와 작은 인공피트재의 고온 피로시험(疲勞試驗)과 크리프 시험(試驗)을 $593^{\circ}C$의 대기중에서 실시하고, 표면의 분포균열을 실온에서 레프리카법으로 연속적으로 관찰하고, 표면균열의 발생, 성장, 합체 거동을 관측하여, 균열 밀도(密度) 길이의 분포등의 정량적인 통계적(統計的) 성질(性質)에 대하여 검토하는 동시에, 파괴역학적으로 시험편의 수명을 지배하는 주균열의 성장거동 및 수명예측을 실시한 것이다. 또 실온의 결과와 고온피로(疲勞) 및 크리프 경우의 미소 분포균열의 통계적(統計的) 결과를 비교 검토하였다.

• 한국자동차공학회논문집
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• 제15권1호
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• pp.139-145
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• 2007

This paper presents the low cycle thermal fatigue of the engine exhaust manifold subject to thermomechanical cyclic loadings. The analysis includes the FE model of the exhaust system, temperature dependent material properties, and thermal loadings. The result shows that at an elevated temperature, large compressive plastic deformations are generated, and at a cold condition, tensile stresses are remained in several critical zones of the exhaust manifold. From the repetitions of thermal shock cycles, plastic strain ranges could be estimated by the stabilized stress-strain hysteresis loops. The method was applied to assess the low cycle thermal fatigue for the engine exhaust manifold. It shows a good agreement between numerical and experimental results.

• 대한기계학회논문집A
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• 제35권8호
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• pp.951-956
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• 2011

원자력 발전설비의 증기발생기용 세관 재료로 인코넬 합금이 사용되고 있다. 인코넬 합금은 고니켈과 크롬의 합금으로 고온에서 내부식성이 뛰어난 특성을 가지고 있다. 본 연구에서는 인코넬 600 과 690 합금에 대해 실제 원전의 운전온도, 즉 $320^{\circ}C$가 프레팅 피로 거동에 미치는 영향에 대해 연구해보았다. 그 결과 $320^{\circ}C$에서의 단순 피로한도와 프레팅 피로한도가 상온에서의 단순 및 프레팅 피로한도에 비해 다소 저하하는 것을 알 수 있었다. 아울러 하중 반복회수와 마찰력의 변화 특성도 얻었다. 또한 파단면을 전자현미경으로 관찰하여 프레팅 피로기구도 검토해 보았다. 이와 같은 결과는 실제 운전온도에서 프레팅을 받는 증기발생기의 구조건전성 평가에 활용 가능할 것으로 생각된다.