• Title/Summary/Keyword: elastohydrodynamic lubrication

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Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.36-41
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL's EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.34-34
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL′s EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Qualitative Analysis of Film Thickness in Elastohydrodynamic Lubrication (탄성 유체 윤활에서의 유막 두께 측정에 관한 정성적 분석)

  • 최언진;박경근;장시열
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.317-323
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    • 2000
  • The film thickness and shape of elastohydrodynamic lubrication is measured by optical interferometer, which is the most precise method for EHL film measurement. However, the interpretation of the image pattern from optical viscometer is not simple for two-dimensional shape. A newly developed method of image processing makes it possible to evaluate the film thickness and shape in every point of contact region with two dimensional aspects. In this study, we captured the film shape of EHL film by the monochromatic incident light and analyzed the film thickness with the image processing method, which uses phase shift method. From the values of intensity in fringes, the qualitative feature of film thickness in the contact area are obtained by using Zernike polynomial

Stress Analysis on the Cam-Roller Contact Parts in a Marine Diesel Engine (박용 디젤기관 캠-롤러 접촉부의 응력 해석)

  • 구영필;김형자;임우조;조용주
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.168-172
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    • 2001
  • The subsurface stress field beneath the roller due to the lubricant film pressure acting on the roller surface has been calculated. Main purpose of this study in view of engineering is to prove the validity of the numerical profile roller presented by Koo et al who obtained the lubricant film pressure by elastohydrodynamic lubrication analysis on the cam-roller mechanism. The stress field for the numerical profile roller was compared with the one for the existing dub-off profile roller.

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A Study on the Elastohydrodynamic Lubrication of Roller Contact according to Axial Profiles (축방향 프로파일 형태에 따른 롤러의 탄성유체윤활 연구)

  • Jang, Si-Youl;Kim, Wan-Doo;Kim, Min-Chul
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.187-194
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    • 2007
  • The profile of the roller in the axial direction is the main design factor in order to increase endurance life against the contact fatigue due to the stress concentration along the edge of the roller. Even under the elas-tohydrodynamic lubrication (ehl) conditions, the stress concentration along the edge of the roller greatly worsens the fatigue life both for the roller and contacting body. In this study, roller contacts of finite axial length are studied for the film thickness and pressure of ehl. For the real contact behaviors under the ehl conditions, multigrid and multi-level method is applied so that much higher loading conditions can be investigated. Several axial profiles of roller are investigated to verify how both ehl film and pressure are generated and some of them are recommended for the ehl contact condition.

Critical Shoulder Height of Raceway in Ball Bearing Considering Elastohydrodynamic Lubrication

  • Kim, Kyeongsoo;Kim, Taewan
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.281-286
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    • 2022
  • In this study, the effects of Elasto-hydrodynamic lubrication pressure on the critical shoulder height of raceway in an angular contact ball bearing were investigated. Both 3D contact analyses using an influence function and the EHL analysis were conducted for the contact geometry between the ball and raceways. The pressure distributions by 3D contact analysis and EHL analysis for an example bearing were compared. The effect of ellipse truncation on the minimum film thickness also investigated from EHL analysis. The critical shoulder height in the dry contact and the EHL state were compared for various applied loads. It is shown that when the ellipse truncation occurs, the pressure spike for the EHL conjunction is higher than that for the dry contact, and its location moves more inward of the contact center. The steep pressure gradients would increase the flow rate, so in order to maintain flow continuity a significant reduction in film thickness and an abrupt rise in pressure occurs in the edge of shoulder. Significant reduction of the minimum film thickness occurs near the edge of shoulder. The critical shoulder heights in the EHL state are calculated as higher values compared with in the dry contact. This results shows that the determination of critical shoulder height by the EHL analysis is more proper.

The Lubrication Characteristics of Rotary Compressor for refrigeration & air-conditioning ( Part II ; Analysis of partial elastohydrodynamic lubrication on vane tip ) (냉동,공조용 로터리 콤프레서의 윤활 특성 제2보;베인선단부의 부분 탄성유체윤활해석)

  • 김진문;조인성;백일현;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.133-141
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    • 1996
  • The rolling piston type rotary compressor has become one of the most successful types because of its compactness and high-speed operation. The analysis described here is part of a research program directed toward maximising these advantages in refrigerant compressors. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for refrigeration & air-conditioning system is studied. And the Newton-Raphson method is used for the EHI. analysis between vane and rolling piston in the rotary compressor. The results show that the rotational speed of shaft and the discharge pressure have an important effect upon the friction force and the energy loss between vane and rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

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Study on Wear of Journal Bearings during Start-up and Coast-down Cycles of a Motoring Engine - II. Analysis Results (모터링 엔진의 시동 사이클 및 시동 정지 사이클에서 저어널베어링의 마모 연구 - II. 해석 결과)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.31 no.3
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    • pp.125-140
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    • 2015
  • In this paper, we present the results of the wear analysis of journal bearings on a stripped-down single-cylinder engine during start-up and coast-down by motoring. We calculate journal bearing wear by using a modified specific wear rate considering the fractional film defect coefficient and load-sharing ratio for the asperity portion of a mixed elastohydrodynamic lubrication (EHL) regime coupled with previously presented graphical data of experimental lifetime linear wear in radial journal bearings. Based on the calculated wear depth, we obtain a new oil film thickness for every crank angle. By examination of the oil film thickness, we determine whether the oil film thickness at the wear scar region is in a mixed lubrication regime by comparing dimensionless oil film thickness, h/σ, to 3.0 at every crank angle. We present the lift-off speed and the crank angles involved with the wear calculation for bearings #1 and #2. The dimensionless oil film thickness, h/σ, illustrates whether the lubrication region between the two surfaces is still within the bounds of the mixed lubrication regime after scarring of the surface by wear. In addition, we present in tables the asperity contact pressure, the real minimum film thickness at the wear scar region, the modified specific wear rate, and the wear angle, α, for bearings #1 & #2. To show the real shape of the oil film at wear scar region, we depict the actual oil film thickness in graphs. We also tabulated the ranges of bearing angles related with wear scar. We present the wear volume for bearings #1 and #2 after one turn-on and turn-off of the engine ignition switch for five kinds of equivalent surface roughness. We show that the accumulated wear volume after a single turn-on and turn-off of an ignition switch normally increases with increasing surface roughness, with a few exceptions.

A Numerical Analysis of the Elastohydrodynamic Lubrication of Connecting Rod Bearings (커넥팅 로드 베어링의 EHL에 관한 수치 해석)

  • 김병직;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.24-29
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    • 1996
  • 본 연구에서는 베어링 하우징의 탄성 변형을 고려한 커넥팅 로드 베어링의 탄성 유체 윤활 해석을 통해 축 중심의 궤적, 최소 유막 두께 변화, 최대 유막 압력 변화를 예측하였다. 베어링 하우징의 탄성 변형을 고려한 해석 결과 강체 해석 결과보다 축의 편심율과 최소 유막 두께는 크게, 최대 유막 압력은 낮게 예측되었다. 또 축의 회전 속도가 증가할수록, 실린더 압력이 증가할수록 최소 유막 두께는 감소하였다.

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