• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.04a
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• pp.23-26
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• 2009

The purpose of this study is to investigate the fatigue safety and deformation of housing in plate rolling process. For this, we carried out 3-dimensional FEM analysis for housing considering design variations of housing structure. It showed that the housing with rounds under a column is benefits to control thickness accuracy of rolled material, due to smaller elastic deformation and maximum effective stress. Also, we calculated the fatigue safety factors, the ratios of the pulsating equivalent fatigue limit to the maximum tensile stresses analyzed using the equipment force and normal rolling force.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.10a
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• pp.32-39
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• 1997

The coiling station of ISP coil box is an equipment that winds a hot bar rolled at reduction unit into a coil without mandrel. In the coiling process, the roll gap of the bending unit is a significant one of several factors that influence bar coiling. To obtain a good bar-coil, the roll gap must be set appropriately according to the bar thickness. In this study, with 2-dimensional isothermal elastic-plastic finite element method, authors investigated influence of the change of the roll gap on the initial coiling shapes and the formed inner diameters of coils. Based on finite element analysis, authors proposed the appropriate roll gap according to the bar thickness to be able to wind a hot bar. The inner diameters of coils by results of analysis comparatively agreed with coling operation conducted in plant.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.05a
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• pp.129-132
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• 2002

A unified elastic-viscoplastic ocnstitutive model based on dislocation density considerations is described. A combination of a kinetic equation, which describes the mechanical response of a material at a given microstructure in terms of dislocation glide and evolution equations for internal variables characterizing the microstructure provide the constitutive equations of the Model. Microstructural features of the material, such as the grain size, spacing between second phase particles etc., are directly implemented in the constitutive equations. The internal variables are associated with the total dislocation density in the simple version of the model. The model has a modular structure and can be adjusted to describe a particular type of metal forming processes.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.425-428
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• 2009

Silicone is recently used for LED chip encapsulment due to its good thermal stability and optical transmittance. To mold a solid-state silicone encapsulment, curing by mixing at elevated temperatures followed by cooling is necessary. As the silicone molding process is involved in healing and subsequent cooling, the thermal residual stress, which causes mechanical warpage or optical birefringence in the final silicone encapsulment, may be induced if there are non-uniformities in cured silicone material properties or encapsulment shape design. The prediction of residual stress is necessary to design a high-quality silicone molding process. Therefore, in the present paper, a numerical parametric study was attempted to evaluate the heating and cooling effects on the thermal residual stress induced in the cured silicone.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.129-134
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• 2009

The dimension of forged part is different from that of die. Therefore, a more precise die dimension is necessarys to produce the precise part, considering the dimensional changes from forging die to final part. In this paper, both experimental and FEM analysis are performed to investigate the effect of several features including die dimension at each forging step and heat-treatment on final part accuracy in the closed-die upsetting. The dimension of forged part is checked at each stage as machined die, cold forged, and post-heat-treatment steps. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the DEFORM-$2D^{TM}$. The effect of residual stress after heat-treatment on forged part could be considered successfully by using DEFOAM-$HT^{TM}$.

• Transactions of Materials Processing
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• v.22 no.4
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• pp.216-222
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• 2013

Solid polymers exhibit rate-dependent deformation behavior such as nonlinear strain rate sensitivity and stress relaxation like metallic materials. Despite the different microstructures of polymeric and metallic materials, they have common properties with respect to inelastic deformation. Unlike most metallic materials, solid polymers and shape memory alloys (SMAs) exhibit highly nonlinear stress-strain behavior upon unloading. The present work employs the viscoplasticity theory [K. Ho, 2011, Trans. Mater. Process. 20, 350-356] developed for the pseudoelastic behavior of SMAs, which is based on unified state variable theory for the rate-dependent inelastic deformation behavior of typical metallic materials, to depict the curved unloading behavior of polyphenylene oxide (PPO). The constitutive equations are characterized by the evolution laws of two state variables that are related to the elastic modulus and the back stress. The simulation results are compared with the experimental data obtained by Krempl and Khan [2003, Int. J. Plasticity 19, 1069-1095].

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.21-24
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• 2007

This paper deals with introduction of testing equipments for the evaluation of dynamic tensile characteristics of auto-body steel sheets and the crashworthiness of auto-body members. The servo-hydraulic high speed material testing machine was developed for tensile tests at the intermediate strain rate to obtain the tensile material properties at the strain rate under 500/sec. The split Hopkinson bar apparatus using the elastic wave was developed for dynamic material characteristics at the high strain rate ranged from 1,000 to 10,000/sec. The servo-hydraulic high speed crash testing machine is the equipment for the evaluation of the collapse load and crashworthiness of auto-body members. High speed carrying truck crashes to specimen with the maximum velocity of 17 m/sec.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.334-337
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• 2007

Austenitic stainless steel is used as high temperature components such as gas turbine blade and disk because of its good thermal resistance. In the present investigation, tensile and low cycle fatigue(LCF) behavior of stainless steel for turbine disks was studied at wide temperature range $20^{\circ}C\;{\sim}\;750^{\circ}C$. In the tensile tests, it was shown that elastic modulus, yield strength, ultimate tensile strength decreased when temperature increased. The effect on fatigue failure of the parameters such as plastic strain amplitude, stress amplitude and plastic strain energy density was also investigated. Coffin-Manson and Morrow models were used to adjust experimental data and predict the fatigue life behavior at different mean strain values during cyclic loading of high temperature components.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.108-111
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• 2007

It's important to measure quantitative properties about thermal-nano variation conduct of polymer for producing high quality components using NIL process. NanoScale indents can be used ad cells for molecular electronics and drug deliver, slots for integration into nanodevices, and defects for tailoring the structure and properties. In this study, it's to evaluate mechanical characteristic of polymer such as PMMA and PC at high temperature for manufacture of nano/micro size of polymer using indenter at high temperature. At high temperature mechanical properties of polymer have extreme variation. Because heating the polymer, it becomes softer than room temperature. In this case it is especially important to study for mechanical properties of polymer at high temperature.

• Journal of Ocean Engineering and Technology
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• v.2 no.2
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• pp.71-77
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• 1988

For the collapse of structures due to the variable repeated load, two types of collapse mechanisms, i.e., incremental collapse and alternating plasticity, exist. Under the similar variable repeated loading conditions there exists shakedown state in the structures. In shakedown state, the number of plastic hinges are not increased and all further loading will be resulted in the elastic moment changes. Namely, under the shakedown state, structures do not collapse. In this investigation, shakedown analysis are performed by composing new computer programs. Basic theories employed to compose the programs are as follows. 1. Newton-Raphson methods are added to the existing matrix method for the plastic analysis. 2. An effort to construct the stiffness of axial and bending springs attached at both ends of the member has been made. By using the programs developed, it is possible to anticipate the collapse mechanisms (Incremental collapse, alternating plasticity). Lastly for the verification of performance of the program, demonstration examples have been solved and the results are compared with other sources.