• Title/Summary/Keyword: effective stress intensity factor range

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A Fatigue Related Equation with Shape and Loading Factors Representing Effect of Thickness in Al 2024-T3 Alloy Sheet (판재 Al 2024-T3 합금재료의 두께효과를 나타내는 형상인자 및 하중인자에 의한 피로관계식)

  • Kim, Seung-Gwon;Lee, Ouk-Sub;Jang, Joo-Sup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.1
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    • pp.141-146
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    • 2012
  • Aluminum alloys have been used with various thicknesses suitable for light weight of structure. It is known that the thickness effect of material is an important factor affecting fatigue crack propagation under constant fatigue stress condition. In this work, we presented the behavior of fatigue crack propagation in thin plate compared to thick plate Al 2024-T3 alloy with referred thickness effect in a correlative equation determined by the shape factor and the loading factor. We chose two factors that are used in the correlative equation with considering that the experiments were carried out under a constant fatigue stress condition. The thickness ratio of thin plate compared to thick plate and the equivalent effective stress intensity factor ratio depending on thickness were chosen as shape and loading factors. A correlative equation is utilized to determine the equivalent effective stress intensity factor range of thin plate and identify the degree of increasing phenomenon of fatigue life in thin plate compared to thick plate.

Description of crack growth behavior of SB41 steel in terms of J integral (J적분에 의한 SB41강의 피로균열 진전 특성 평가)

  • 배원호;김상태;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1568-1575
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    • 1990
  • Fatigue crack growth behavior was investigated in the center cracked plate of KS SB41 steel and the relation between the crack growth rate and various mechanical parameters was studied at small scale yielding, large scale yielding and full scale yielding. The crack opening ratio U was about 0.6-0.8 and had the larger value in the case of load control than that of strain control. Effective stress intensity factor range, .DELTA.K$_{eff}$ and J integral range, .DELTA.J were obtained from the notion of crack opening, and the crack growth rate was expressed with these values. The value of J integral range increased rapidly at stress ratio, R=0 in full scale yielding of load control test. COD value also increased rapidly with the increase of ligament net stress at large scale yielding of load control test.t.

Failure Analysis in Al 7075-T651 Alloy using X-ray Diffraction Technique (X-선 회절을 이용한 A1 7075-T651합금의 파손해소)

  • 오세욱;박수영;부명환
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.103-113
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    • 1993
  • X-ray diffraction analysis technique was used for the fatigue damage analysis and fatigue life prediction in Al 7075-T651 alloy. The tensile test, fatigue strength and fatigue crack propagation test with change of stress ratio were carried out. As a result, half-value breadth was increased with the plastic deformation in the specimen increasint at all test conditions. In particular, half-value breadth at the surface of the specimens fractured by fatigue was increased as stress intensity factor range and effective stress intensity factor range were increased. In addition, the good relationship between half-value breadty and diffraction pattern was shown.

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The Effect of Defect Location Near a Circular Hole Notch on the Relationship Between Crack Growth Rate (da/dN) and Stress Intensity Factor Range (δK) - Comparative Studies of Fatigue Behavior in the Case of Monolithic Al Alloy vs. Al/GFRP Laminate - (원공노치 인근에 발생한 결함의 위치변화가 균열성장률(da/dN) 및 응력확대계수범위(δK)의 관계에 미치는 영향 - 단일재 알루미늄과 Al/GFRP 적층재의 피로거동 비교 -)

  • Kim, Cheol-Woong;Ko, Young-Ho;Lee, Gun-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.344-354
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    • 2007
  • The objective of this study is to investigate the effect of arbitrarily located defect around the circular hole in the aircraft structural material such as Al/GFRP laminates and monolithic Al alloy sheet under cyclic bending moment. The fatigue behavior of these materials may be different due to the defect location. Material flaws in the from of pre-existing defects can severely affect the fatigue crack initiation and propagation behavior. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic Al alloy and Al/GFRP laminates under cyclic bending moment. The fatigue behavior i.e., the stress concentration factor($K_t$), the crack initiation life($N_i$), the relationship between crack length(a) and cycles(N), the relationship between crack growth rate(da/dN) and stress intensity factor range(${\Dalta}K$) near a circular hole are considered. Especially, the defects location at ${\theta}_1=0^{\circ}\;and\;{\theta}_2=30^{\circ}$ was strongly effective in stress concentration factor($K_t$) and crack initiation life($N_i$). The test results indicated the features of different fatigue crack propagation behavior and the different growing delamination shape according to each location of defect around the circular hole in Al/GFRP laminates.

Evaluation of Fatigue Crack Growth Characteristics Considering Crack Closure Phenomenon in Weldment of Multi-Pass Welded Pipe (다층용접배관 용접부에서 균열닫힘현상을 고려한 피로균열성장특성 평가)

  • Kim, Cheol-Han;Jo, Seon-Yeong;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.797-804
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    • 2001
  • To obtain representative fatigue crack growth characteristic curve in residual stress field, fatigue crack growth test was carried out at various stress ratio and fatigue crack growth characteristic curve was represented using crack closure concept. Obtained results are as follows;K(sub)op/K(sub)max was independent of K(sub)max when R was lower than 0.5 and crack closure phenomenon was not observed when R is higher than 0.5. therefore neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated. Thus, considering crack closure phenomenon, fatigue crack growth characteristics curve of A 106 Gr B Steel weldment can be effectively estimated.

Numerical Modeling for the Analysis of Residual Stress Redistribution due to Crack Propagation (균열 진전에 따른 잔류응력 재분포 해석을 위한 수치해석 모델링)

  • 송하철;이창현;장창두
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1999.04a
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    • pp.245-251
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    • 1999
  • As the crack grows in the residual stress fields, the distribution of the residual stress is changed. In this study, a finite element modeling technique is developed to simulate the redistribution of residual stress due to crack propagation. To certify the accuracy, the crack propagation tests were carried out and tile effective stress intensity factor range was evaluated considering the redistribution of residual stress from the FE analysis.

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Analysis on Short Crack Growth Rate after Single Overload under Cyclic Bending Moment

  • Song, Sam-Hong;Lee, Kyeong-Ro;Kim, Amkee
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.19-26
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    • 2001
  • In order to investigate the effect of single tensile overload on the short crack growth behavior under the out-of-plane cyclic bending moment, crack opening stresses were continuously measured by an elastic compliance method using strain gages. The characteristics of short crack growth after the single tensile overload are analyzed by the effective stress range ratio. Futhermore, the investigation was carried out with respect to various fatigue crack growth behaviors such as the plastic zone size effect on crack retardation, the retarded crack length and the number of cycles.

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A Fracture Mechanic's Study for Crack Growth Retardation Phenomenon using Effective Plastic Zone Concept (균열성장 지연현상에 대한 유효 소성역 개념을 사용한 파괴역학적 연구)

  • Kang, Yong-Goo;Lee, Tae-Won;Park, Chang-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.112-120
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    • 2015
  • In this study, the growth rate of surface cracks (da/dN) during the retardation period was analyzed in terms of effective stress intensity factor range(${\Delta}K_{eff}^*$) obtained by using the proposed effective plastic zone concept. Effective stress intensity factors obtained by using the effective plastic zone concept were smaller than those obtained by using Willenborg analysis. On the growth rate of surface cracks analyzed by ${\Delta}K$, the dependence of overload stress levels appears. On the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a linear relationship with two different slops between da/dN and ${\Delta}K_{eff}$. However, on the growth rate by ${\Delta}K_{eff}^*$ obtained by the proposed effective plastic zone concept, there is a linear relationship between da/dN and ${\Delta}K_{eff}^*$ that coincides with the results of constant amplitude loading.

A Study on Physically small Surface Fatigue Crack Growth Behavior in 7075-T651 Aluminum Alloy (7075-T651 AI 합금에 있어서 물리적 미소 표면 피로균열 성장거동에 관한 연구)

  • Sin, Yong-Seung;Seo, Seong-Won;Yu, Heon-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.1
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    • pp.106-117
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    • 1992
  • In this study, the propagation behaviour and the closure phenomena of physically small surface cracks were investigated by the techinque of the Kikukawa-unloading elastic compliance method using a back face strain gage. The surface cracks initiated and propagated from notched specimens under constant amplitude bending load. The crack shape (aspect ratio) with approximately semi-circular at the early stage was changed to semi-elliptical as the cracks grew larger. The crack depth (a) could be expressed uniquenly by the crack length (c). The dependence of the crack propagation rate on the stress ratio R was strongly related in the lower ${\Delta}K$ range. The deceleration of the surface crack propagation rate was prominent in lower R during the crack length was small. When the propagation rate was rearranged with the effective stress intensity factor range ${\Delta}$K_{eff} the dependence of the crack propagation rate on the stress ratio R was found to be diminshed. These were caused by the crack closure phenomena that was most prominent at the lower propagation rate. The mechanism of crack closure phenomena was dominated by the plasticity-induced mechanism.

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Notched Specimen Fatigue and Kikukawa's Compliance Technique(Part I.On Some Basic Testing Results) (Notch재 피로와 Kikukawa-Compliance법 (제 1 보 기초적 검토))

  • ;;Park, Yung Jo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.2 no.1
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    • pp.10-18
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    • 1978
  • Kikukawa's compliance method using the conventional crack mouth clip-on gauge was proposed as a desired measurement technique to monitor the notched specimen fatigue behavior. The measurement technique makes it possible to continuously monitor the initiation and growth of incipient small part-through crack originated at the notch root and the phenomenon of crack closure. The variarion of natural flaw geometry with fatigue cycling was investigated. The test results on 7075-T6 aluminium alloy suggest the dependence of effective stress intensity factor range ratio .upsilon. on the maximum stress intensity factor .KAPPA.max.