• Title/Summary/Keyword: effective Plastic strain

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DOE approach in the FE Simulation of Liner Forging Process (실험계획법을 적용한 라이너 단조 공정의 유한요소해석)

  • Kim, Y.G.;Kang, G.P.;Seo, S.J.;Lee, J.K.;Yoon, T.S.;Lee, K.
    • Transactions of Materials Processing
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    • v.27 no.6
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    • pp.356-362
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    • 2018
  • A liner is a crucial component that directly affects the penetration performance of the shaped charge warhead. If the material of the liner has fine grain size and high strength, then the penetration performance can be further improved. There have been attempts to use a preform obtained by a severe plastic deformation (SPD) process. In this study, the process of minimizing the strain deviation to maintain the characteristics of material obtained by the severe plastic deformation process was investigated. The FE analysis of liner forging process was performed using the design of experiments (DOE), to optimize various shape parameters of the forming process such as shape of preform and forging die. As a result, the combination of design variables with the minimum effective strain deviation in the liner forging process were obtained.

Modeling the Relaxation Behavior of a Polymeric Composite (열가소성 복합재료의 응력완화 모델링)

  • 김위대
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.76-79
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    • 2000
  • Polymeric composites exhibit highly nonlinear and rate dependent behavior during loading and unloading in off-axis directions. The equilibrium state of stress during loading is lower than the state of stress produced at finite strain rates. The amount of stress relaxation during loading decreases. Interestingly, however, the stress goes up to reach to the equilibrium state of stress for a fixed displacement during unloading. The unloading behavior is quite similar to the loading behavior. The stress relaxation patterns during loading and unloading is also similar, and those depend on the fiber orientation angles and the loading and unloading rates. The AS4/PEEK thermoplastic composite is used to characterize the relaxation behavior for different off-axis angles and loading rates. There exists a transient loading region at the beginning of unloading. The effective stress and effective plastic strain concept is used to establish a master curve of stress recovery pattern for different off-axis angles and unloading rates.

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Low Temperature Effects on the Strength and Fracture Toughness of Membrane for LNG Storage Tank (LNG 저장탱크용 멤브레인재(STS 304강)의 강도 및 파괴인성에 미치는 저온효과)

  • Kim, Jeong-Gyu;Kim, Cheol-Su;Jo, Dong-Hyeok;Kim, Do-Sik;Yun, In-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.710-717
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    • 2000
  • Tensile and fracture toughness tests of the cold-rolled STS 304 steel plate for membrane material of LNG storage tank were performed at wide range of temperatures, 11 IK(boiling point of LNG), 153K , 193K and 293K(room temperature). Tensile strength significantly increases with a decrease in temperature, but the yield strength is relatively insensitive to temperature. Elongation at 193K abruptly decreases by 50% of that at 293K, and then decreases slightly in the temperature range of 193K to 111K. Strain hardening exponents at low temperatures are about four times as high as that at 293K. Elastic-plastic fracture toughness($J_c$) and tearing modulus($T_{mat}$) tend to decrease with a decrease in temperature. The $J_c$ values are inversely related to effective yield strength in the temperature range of 111K to 293K. These phenomena result from a significant increase in the amount of transformed martensite in low temperature regions.

Comparison of displacement capacity of reinforced concrete columns with seismic codes

  • Cansiz, Sinan;Aydemir, Cem;Arslan, Guray
    • Advances in concrete construction
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    • v.8 no.4
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    • pp.295-304
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    • 2019
  • The lateral displacement or drift may be the cause of the damage in the reinforced concrete (RC) columns under the seismic load. In many regulations, lateral displacement was limited according to the properties of columns. The design displacement limits may be represented indirectly through the material strain limits and the mechanical properties of columns. EUROCODE-8 and FEMA356 calculate displacement limits by taking into account the mechanical properties of columns. However, Turkey Building Earthquake Code (TBEC) determine displacement limits by taking into account the material strain limits. The aim of this study is to assess the seismic design codes for RC columns through an experimental study. The estimates of seismic design codes have been compared with the experimental results. It is observed that the lateral displacement capacities of columns estimated according to some seismic codes are not in agreement with the experimental results. Also, it is observed that TBEC is conservative in the context of the performance indicator of RC columns, compared to EUROCODE-8 and FEMA356. Moreover, in this study, plastic hinge length and effective stiffness of test elements were investigated.

A Study on Hot Straining Embrittlement of Coarse Grained HAZ in Steel Weldments (강 용접열영향부 조립역의 열변형취화에 관한 연구)

  • 정세희;김태영;임재규
    • Journal of Welding and Joining
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    • v.3 no.1
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    • pp.22-31
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    • 1985
  • Hot straining embrittlement is one of the most important factors which cause the brittle fracture initiation even in the service temperature in the case of mild steel and high tensile steel. Therefore it is necessary to analyze thoroughly the hot straining embrittlement occurred in weld HAZ of the structural steels. The behaviors of plastic deformation and fracture toughness at the notch tip of the hot strained weld HAZ in structural steels (SB 41 KS, SA 588-Grade A ASTM) have been studied by the recrystallization technique and crack opening displacement (COD) test method. The obtained results are summarized as follows; 1. The plastic zone is formed at the notch tip of weld HAZ owing to nomotonic and cyclic hot stran, and the maximum plastic strain increases with the accumulated hot straining amounts. 2. The distribution of the effective strain at the plastic deformed zone in HAZ can be determined as follows; (.epsilon. over bar $_{p}$ )$_{\chi}$=.epsilon. over bar $_{cr}$ ( $R_{/chi}$/.chi.)$^{m}$ where, .epsilon. over bar $_{cr}$ : (SB 41; .epsilon. over bar $_{cr}$ = 0.2, SA 588; .epsilon. over bar $_{cr}$ = 0.1) 3. The embrittlement of weld HAZ in SB 41 and SA 588 is influenced by hot strain, and the degree of embrittlement becomes deeper with hot straining amounts. 4. The embrittlement of weld HAZ of SB 41 is not influenced by the hot straining amounts until .epsilon. over bar $_{max}$ = 0.36, $R_{\chi}$ = 0.065mm, however the embrittlement of structure in SA 588 is considerably influenced even by a small quantity of the hot straining amounts.s.

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Rigid-plastic Finite Element Analysis for the Characteristics of Deformation in Upsetting Solid Cylinders (강소성 유한요소법 에 의한 중실 원통봉 업세팅 의 변형 특성 해석)

  • 백남주;최재찬;윤동진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.6
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    • pp.725-731
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    • 1985
  • In this study the rigid-plastic finite element method is used in order to study the deformation characteristics of solid cylinder upsetting. The effects of friction and aspect ratios on the effective strain distribution, axial stresses at the die-material interface, radial displacements, strain components, grid distortion on the meridional cross-section and gradual changes of outer profile are studied analyzed and compared with the experiments for commercially pure aluminum and .alpha.-brass. The agreement between numerical (or theoretical)and experimental results is shown to be acceptable for the engineering purpose.

Process Design on Fabrication of Large Sized Ring by Mandrel Forging of Hollow Cast Ingot (중공 잉곳을 이용한 대형 링 단조품 제조공정 설계 연구)

  • Lee, S.U.;Lee, Y.S.;Lee, M.W.;Lee, D.H.;Kim, S.S.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.329-336
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    • 2010
  • Ring forging process is more appropriate for high-length and thin walled ring, because it utilizes the forging press and hence does not require heavy-duty ring rolling mill. Although ring forging process is very simple and economic for facilities, the process is not efficient because of multi-forging-step and low material utilization. An effective ring forging process is developed using a hollow ingot. When a hollow ingot is used with a workpiece, the ingot can be forged into a final ring without multi-stage pre-forging process, such as, cogging, upsetting, and piercing, etc.. Finally it has advantages of the material utilization and process improvement because a few reheating and forging process are not necessary to make workpiece for ring forging. The important design variables are the applied plastic deformation energy to eliminate cast structure and make uniform properties. In this study, the mechanical properties after forging of hollow cast ingot were investigated from the experiment using circumferential sectional model. Also, the effects of process variables were studied by FEM simulation on the basis of thermo-visco-plastic constitutive equation. Applied strain is different at each position in length direction because diameter of hollow ingot is different in length direction. The different strain distribution become into a narrow gap by additional plastic deformation during diameter extension process.

Simulation of Plate Deformation due to Triangle Heating Using Inherent Strain Method (고유변형도법을 이용한 삼각가열에 의한 판 변형의 시뮬레이션)

  • Jang, Chang-Doo;Ko, Dae-Eun;Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.703-709
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    • 2008
  • In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

Design of Initial Billet using the Artificial Neural Network for a Hot Forged Product (신경망을 이용한 열간단조품의 초기 소재 설계)

  • Kim, D.J.;Kim, B.M.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.118-124
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    • 1995
  • In the paper, we have proposed a new technique to determine the initial billet for the forged products using a function approximation in neural network. A three-layer neural network is used and a back propagation algorithm is employed to train the network. An optimal billet which satisfied the forming limitation, minimum of incomplete filling in the die cavity, load and energy as well as more uniform distribution of effective strain, is determined by applying the ability of function approximation of the neural network. The amount of incomplete filling in the die, load and forming energy as well as effective strain are measured by the rigid-plastic finite element method. This new technique is applied to find the optimal billet size for the axisymmetric rib-web product in hot forging. This would reduce the number of finite element simulation for determining the optimal billet of forging products, further it is usefully adopted to physical modeling for the forging design

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Design of Initial Billet using the Artificial Neural Network for a Hot Forged Product (신경망을 이용한 열간단조품의 초기 소재 설계)

  • 김동진;김벙민;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.198-203
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    • 1995
  • In the paper, we have proposed a new technique to detemine the initial billet for the forged products using a function approximation in neural network. A three-layer neural network is used and a back propagation algorithm is employed totrain the network. An optimal billet which satisfied the forming limitation, minimum of incomplete filling in the die cavity, load and energyas well as more uniform distribution of effective strain, is determined by applying the ability of function approximation of te neural network. The amount of incomplete filling in the die, load and forming energyas well as effective strain are measured by the rigid-plastic finite element method. The new technique is applied tofind the optimal billet size for the axisymmetric rib-web product in hot forging. This would reduce the number of finite element simulation for determing the optimal billet of forging products, further it is usefully adapted to physical modeling for the forging design.

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