• 제목/요약/키워드: earing rate

검색결과 8건 처리시간 0.024초

평면 이방성 박판 딥드로잉 공정의 귀발생 예측 (Earing Predictions in the Deep-Drawing Process of Planar Anisotropic Sheet-Metal)

  • 이승열;금영탁;정관수;박진무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 춘계학술대회 논문집
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    • pp.118-128
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    • 1994
  • The planar anisotropic FEM analysis for predicting the earing profiles and draw-in amounts in the deep-drawing processes is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vectors and the normal contact pressure. the consistent full set of governing relations, comprising equilibrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameter. The linear triangular membrane elements are used for depicting the formed sheet. with the numerical simulations of deep drawing processes of flat-top cylindrical cup for the 2090-T3 aluminum effects on the earing behavior are examined. Earing predictions made for the 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

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Recycling Technology of Aluminum UBC To Can Body Sheets

  • Lim, Cha-Yong;Kang, Seuk-Bong
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.173-178
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    • 2001
  • The materials processing factors such as remelting and casting, heat treatment and microstructure, sheet rolling and can body forming in the aluminum can-to-can recycling procedure have been investigated. Aluminum used beverage can(UBC) was remelted together with virgin aluminum. The ceramic filter was used during casting to remove large impurities. As-cast microstructure was composed of large intermetallic compound (mainly $\beta$ -phase) distributed in the aluminum matrix. By heat treatment, $\beta$ -phase was transformed to $\alpha$ -phase which was also formed from $Mg_2$Si particles. The heat treated ingots were hot-rolled at 48$0^{\circ}C$ and cold-rolled to thin sheets. Can making from this thin sheets was successful and earing was measured after can making. There was a critical cold reduction rate for minimum earing. Some cracks were initiated from the impurity particles which was not removed during filtering.

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컴퓨터비젼을 이용한 알루미늄 캔재 이어링률 자동 측정 시스템 개발 (Development of an Auto Measuring System for the Earing Rate of Aluminum CAN Using Computer Vision)

  • 이용중;김형조;이양범
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.288-292
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    • 2003
  • The main purpose of this paper is the development of the system which measures the earing rate of aluminum CAN with the CCD camera. In order to optimize imput image, the image object was segregated and the position of the image grasped. In the pre-processing the edges were detected by the Robert mask after improving the definition of image by the histogram equalization. The height of four each ear and angles which occur due to the characteristics of the aluminum CAN are measured manually with the digital vernier calipers in the industrial ground and in the case of the velocity, these require 30 seconds at least by three times measurement per height of one direction of the aluminum. But it took 0.02 seconds when this system was applied. Therefore this system is proven the satisfactory efficiency and reliability as compared to the control result of in industrial ground.

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원통컵 디프드로잉 공정의 귀발생 예측 (Prediction of Earings in the Deep Drawing Processes of a Cylindrical Cup)

  • 이승열;이승열;금영탁;정관수;박진무
    • 소성∙가공
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    • 제4권3호
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    • pp.222-232
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    • 1995
  • The planar anisotripic FEM analysis for predicting earing profiles and draw-in amounts in the deep-drawing process is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vector and normal contact pressure. The consistent full set of governing relations, which is comprising euilbrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameters. The linear triangular membrane elements are used for depicting the formed sheet. In the numerical simulations of deep drawing processes of a flat-top cylindrical cup for 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

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알루미늄 캔재의 이어링률 측정을 위한 비젼 시스템 구현 (Implementation of Vision System for Measuring Earing Rate of Aluminium CAN)

  • 이양범;신신범
    • 융합신호처리학회논문지
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    • 제6권1호
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    • pp.8-14
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    • 2005
  • 본 연구는 압연된 알루미늄 원판으로부터 추출된 캔재를 CCD 카메라를 이용하여 이어링률을 측정하는 시스템 개발이 주 목적이다. 입력받은 영상을 최적화하기 위하여 영상의 객체 분리 및 위치 보정을 해주었고, 전처리 단계로서 히스토그램 평활화에 의한 선명도를 개선시켜 준 다음 로버트 마스크를 이용하여 에지를 검출하였다. 현장에서는 알루미늄 특성상 발생된 캔재의 각 4개의 귀와 골의 높이를 디지털 버니어 캘리퍼스를 이용하여 수작업으로 측정하는데 처리 속도면에서 알루미늄 캔재의 1방향의 높이당 최소 3번 측정에 의하여 30초가 소요되었다. 반면에 스텝모터를 이용하여 캔재를 45°씩 회전시키면서 각각의 귀와 골의 높이 측정을 본 시스템을 적용하였을 때 0.02초의 시간이 소요되었다. 따라서 본 시스템을 이용한 결과 산업 현장에서 제품 처리 결과와 비교, 만족할 만한 성능이 입증되었다.

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트리티케일 종자 안정 생산을 위한 생장억제제 및 건조제 처리 효과 (Effect of Ethephon and Diquat Dibromide Treatment for Triticale Seed Production on Paddy Field)

  • 조상균;박형호;오영진;조광민;장윤우;송태화;박태일;강현중;노재환;박광근
    • 한국작물학회지
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    • 제59권1호
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    • pp.59-65
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    • 2014
  • Ethephon을 처리하여 트리티케일의 간장을 단축시켜 도복을 방지하는 방법을 찾기 위하여 시험한 결과 Ethephon 처리시 출수기는 수잉기에 처리했을 때는 무처리에 비해 250 ppm과 500 ppm 농도에서는 2일, 1,000 ppm 이상에서는 4일이 늦어졌으나, 개화기와 성숙기는 차이가 없었다. 간장은 Ethephon 농도가 높을수록 작아졌고, 간장 단축률은 수잉기의 1,500 ppm 처리가 37%의 단축률로 처리 효과가 가장 컸으며, 하위절보다 상위절의 단축률이 컸다. 수장, 영화수, 리터중 등에서 무처리와 큰 차이가 없었고, 천립중은 무처리에 비해 약간 무거웠다. 발아율은 차이가 없었으며, 수량은 처리 농도에 관계 없이 모두 증수하는 경향을 보였으며, 수잉기 1,000 ppm 처리에서 최고 5%까지 증수하였다. 발아에 영향을 미치지 않으면서 수확시기를 앞당길 수 있는 방법을 찾고자 실시한 건조제 처리 후 수확시기 단축효과와 종자의 품질을 보면, 건조제 처리후 수확적기 수분함량에 도달하는 일수는 출수 후 30일 처리가 15일, 출수 후 35일 처리가 10일이 걸렸고, 출수 후 40일과 45일 처리가 5일이 걸다. 건조제 처리 후 수확시기는 출수 후 30일과 35일 처리가 관행재배에 비해 8일, 출수 후 40일 처리가 5일이 빨랐다. 건조제 처리시 천립중은 출수 후 처리 일수가 늦어질수록 무거웠고, 발아율 또한 출수 후 처리 일수가 늦어질수록 높아지는 경향을 보였으나, 출수 후 35일 이후에는 통계적인 유의성은 없었다. 수량은 출수 후 30일 처리구가 관행재배의 37% 수준, 출수 후 35일 처리가 70%수준이었고 출수 후 40일 처리가 92% 수준으로 생리적 성숙기 이전에 건조제를 처리하면 품질에 큰 영향을 준다.

평면이방성 알루미늄 재료의 귀발생 예측에 있어서 항복함수와 초기 Back-Stress의 영향 (Influence of yield functions and initial back stress on the earing prediction of drawn cups for planar anisotropic aluminum alloys)

  • 윤정환;;정관수;양동열;장성기
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.58-61
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    • 1998
  • Anisotropy is closely related to the formability of sheet metal and should be considered carefully for more realistic analysis of actual sheet metal forming operations. In order to better describe anisotropic plastic properties of aluminum alloy sheets, a planar anisotropic yield function which accounts for the anisotropy of uniaxial yield stresses and strain rate ratios simultaneously was proposed recently[1]. This yield function was used in the finite element simulations of cup drawing tests for an aluminum alloy 2008-T4. Isotropic hardening with a fixed initial back stress based on experimental tensile and compressive test results was assumed in the simulation. The computation results were in very good agreement with the experimental results. It was shown that the initial back stress as well as the yield surface shape have a large influence on the prediction of the cup height profile.

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건설현장 작업자의 내면적 안전의식 수준 (Level of Safety Awareness of Construction Workers)

  • 이왕기;박성용;손기상
    • 한국안전학회지
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    • 제32권3호
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    • pp.48-53
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    • 2017
  • Many construction accidents can be lead to a death occurring at construction sites. These are considerably due to potentially-hazardous equipment and machine or unexpected collapsion at earth work due to land slide and so on. Almost 50% of the total death and injury, occurred in construction sites in 2015. 66% of those serious accidents are due to falling occurring from construction sites when they work. Therefore, causes and recommendations of each accident should be deeply thought and analysed The indirect causes are directly related to safe consciousness of the construction workers. Actually, their safety consciousness are not high, even very low, it is thought. Questionnaire survey sheets have been distributed to Seoul, Incheon, and Gyunggi-Do area, first. And then, the authors have collected those directly at sites, in order to increase collection rate of the sheets. The totally, collected sheets are 295 sheets. And, they are analysed using SPSS version 19 package program. Workers internal consciousness has been investigated and reviewed and analysed by statistical method such as frequency rate, crossed, and correlated analysis. And finally the conclusions for the above analyses are as follows; Heavy weight worth a crew of more than two workers should be necessarily considered for the advanced safety plan and needed for making a highly potential hazard group at construction sites. Safety consciousness, earing p.p.e, workman ship should be mainly considered for investing safety costs with an aspect of human factor.