• 제목/요약/키워드: dynamic plasticity

검색결과 331건 처리시간 0.02초

KFP 엔진 박팍 부품 드로잉 성형해석 (Numerical Analysis of Forming for KEP engine Sheet matal part)

  • 오성국;정완진;안홍;이영호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 박판성형기술의 진보
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    • pp.163-172
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    • 1994
  • The Aerospace and automobile industries have need to avoid sheet-metal forming problem such as incorrect springback after forming and trimming process, excessive thinning/tearing, wrinking/perkering. It is common practice to use costly trial-and-error experimental methods to develop tooling and manufacturing process parameters. Experimentation should be complemented with computer simulation to reduce cost and leadtime in manufacturing and to influence the design of components. In this study, firstly we solved the springback problem after drawing and trimming process of KFP(F100-229) engine airsealing bearing support part(53H00) forming and studied on the effect of several process parameters on the gap between the formed blank and punch shape using the implicit F.E.M code(ABAQUS). Secondly by the three dimensional dynamic analysis using the explicit. F. E. M code (LS-DYNA3D), we studied on the effect of several process parameters which can be used for avoid tearing and wrinking during the drawing process.

Udimet 720Li 합금의 항온단조 변형특성 (Deformation Characteristics of Udimet 720Li during Isothermal Forging)

  • 염종택;나영상;박노광
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.190-193
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    • 2001
  • Hot deformation behavior of Udimet 720Li was characterized by compression tests in the temperature range of $1025^{\circ}C\;to\;1150^{\circ}C$ and the strain rate rage of $0.0005s^{-1}\;to\;5s^{-1}$. In order to characterize the dependence of flow stress on strain, strain rate and temperature, a constitutive equation based on hyperbolic sine formation was used. Isothermal forging of Udimet 720Li was performed in the temperature range $1050-1150^{\circ}C$ at strain rates of $0.05s^{-1}\;and\;0.005s^{-1}$. FE simulation was also carried out to predict deformation microstructures during isothermal forging.

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금형강의 동적 및 정적 재결정 거동과 미세조직 변화 예측에 관한 연구 (A Study on Dynamic and Static Recrystallization Behaviors and Microstructure Evolution Prediction of Die Steels)

  • 정호승;조종래;차도진;배원병
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.131-135
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    • 2001
  • Evaluation of microstructural changes during open die forging of heavy ingots is important for process control. The objective of the control of forging parameters, such as shape of the dies, reduction, temperature and sequence of passes, is to maximize the forging effects md to minimize inhomogeneities of mechanical properties. The hot working die steel is produced by using the multistage open die forging. The structure is altered during forging by subsequent processes of plastic deformation, recrystallization and grain growth. A numerical analysis using an rigid visco-plastic finite element model was performed to predict microstructural evolution of hot working die steel.

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고온 성형에 있어서 재결정 거동 예측 프로그램 개발 및 적용 (Development of a Program to Predict Recrystallizaion Behavior in the Hot Forming Process and Its Application)

  • 이광오;강종훈;강성수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.136-142
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    • 2001
  • Recently, a much amount of attention has been paid not only to produce products with precise dimensional accuracy, but also to predict and control the microstructural evolution and mechanical properties of parts. Especially, to do the latter through computer simulation, the history of states factors influencing on these evolution such as temperature, strain, strain rate etc., should be calculated and a appropriate mathematical models for the prediction of microstructural evolution must be developed. Thus, in this study thermo-viscoplastic finite element program including the model for predicting microstructural has been developed. Also for the verification of developed program warm forging process for the rotor pole was simulated and the comparison between the results calculated and ones in the literature was made.

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초미세립 순-타이타늄의 미세조직과 인장물성 (Microstructure and Tensile Properties of Ultrafine Grain Pure-Titanium)

  • 고영건;안정용;신동혁;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.215-218
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    • 2006
  • A study was made to investigate microstructural evolution and mechanical properties of ultra-fine grained (UFG) pure-Ti produced by equal channel angular (ECA) pressings. The deformed structures were analyzed by finite element method and transmission electron microscopy with the increment of straining. After 4 isothermal ECA pressings, initial coarse grains ($30{\mu}m$) were significantly refined to ${\sim}0.3{\mu}m$ with homogeneous distribution of microstructure which was resulted from $180^{\circ}$ rotation of the sample between pressings. UFG pure-Ti exhibited the considerable improvement in yield strength while losing strain hardening capacity as compared to coarse grained microstructure at ambient temperature, which was mainly attributed to ultra-fine grain microstructure with non-equilibrium grain boundaries.

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변형효율을 이용한 $SiC_P$/A16061 복합재료의 열간가공성 평가 (Evaluation of Hot Workability for $SiC_P$/Al16061 Composites by Deformation Efficiency)

  • 고병철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.176-179
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    • 1999
  • The high temperature deformation behaviour of 15vol% SiCp/A16061 composites has been studied in the temperature range of 300-50$0^{\circ}C$ and the strain rate range of 0.1-3.0/sec by torsion test. On he basis of the flow stress data the strain rate sensitivity(m) of the material is evaluated and used for calculating the deformation efficiency(η) [η=2m/(m+1)] A domain of dynamic recrystallization(DRX) could be identified in these maps by using the deformation efficiency. The characteristicvs of these results has been investigated with the help of determining the region of optimum hot working condition.

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Ti-10V-2Fe-3Al 합금의 열간성형성에 미치는 초기미세조직의 영향 (Effect of Initial Microstructures on Hot Formability of Ti-10V-2Fe-3Al Alloy)

  • 신동혁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.153.2-158
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    • 1999
  • A study has been made to investigate how the fomability of Ti-10V-2Fe-3Al alloy is related to the initial microstructure and process variables such as temperature and strain rate. It has been found that the deformation resistance at high temperature is increased with the increase in the thickness of grain boundary a (GB)a and/or acicular a phase and however the effect of a morphology on the hot formability is considered insignificant due to the breakage of GB a and/or acicular a into several equiaxed a particles

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주물의 디버링(Deburring) 로봇에 관한 연구(PID유량제어에 의한 그라인디의 목표궤도제어) (Robotic Deburring for Casting(TRajectory Control of Grinder by PID Flow Rate Control)

  • 강순동;허만조;원경;횡천융일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.131-144
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    • 1995
  • This paper presetns modifications of a hydraulic shovel to robotize, and we derive a dynamic model of the hydraulic shovel arms,and hydraulic analysis are discussed . Then , our purpose is making to imitate a target railroad line of the grinder position by the PID control. Moreover, to determine the gains of the PId controller, we referenced the Ziegler and Nichols' method. In this paper, we demonstrated that the PID control is available for system. These results indicated the possibility of practical use fo the deburring robot with the hydraulic shovel.

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AA2024/$SiC_P$ 복합재료의 열간 가공성에 미치는 강화상 크기의 영향 (Effect of SiC Particle Size on Hot Workability of AA2024/$SiC_P$ Composites)

  • 고병철;홍흥기;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.81-84
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    • 1997
  • The hot deformation behavior of SiCp/AA2024 composites reinforced with different sizes of SiCp reinforcements (1, 8, 15, 36, and 44${\mu}{\textrm}{m}$) was investigated by hot torsion tests. The hot restoration of the composites depending on the SiCp reinforcements particle size was studied from the effective stress - strain curves. Dynamic recrystallization (DRX) was occurred in the SiCp/AA2024 composites during the hot deformation at 320 - 43$0^{\circ}C$ under a strain rate of 1.0/sec. Also, the critical strain for DRX decreased with decreasing the reinforcement size of SiCp from 44 to 8${\mu}{\textrm}{m}$. The composite reinforced with SiCp of 8${\mu}{\textrm}{m}$ showed the highest flow stress (265 MPa) and the work hardening rate at 32$0^{\circ}C$ under a strain rate of 1.0/sec.

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7075Al 합금의 고온소성 및 조직제어에 관한 연구 (A Study on Hot Workability and Microstructural Development of 7075 Al Alloy)

  • 고병철;전정식;이현민;최규창;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.114-123
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    • 1995
  • Hot workability and microstructural development of 7075Al alloy were studied by hot torsion test. With decling temperature from 440$^{\circ}C$ to 340$^{\circ}C$, and strain rate ranges form 5 ${\times}$10-3/sec to 5 ${\times}$10-1/sec , flow stress and microstructural development were analyzed . The hot resoration mechanism was found to be dynamic recrystalization (DRX) form the analysis of the flow curves and the microstructures. In multistage deformation with decreasing temperature grain refinement was obtained effectively compared to conventional thermomechanical treatment (TMT) process. The strain of the 1st stage deformation at 440$^{\circ}C$ was found to play an important role for the next stage deformation behavior at 380$^{\circ}C$.

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