• 제목/요약/키워드: dynamic ductile fracture

검색결과 36건 처리시간 0.026초

변형률 속도를 고려한 유한요소 기반 연성 찢김 해석 기법 개발 (Development of Finite Element Ductile Tearing Simulation Model Considering Strain Rate Effect)

  • 남현석;김지수;김진원;김윤재
    • 대한기계학회논문집A
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    • 제40권2호
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    • pp.167-173
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    • 2016
  • 본 논문은 유한요소해석을 이용한 고변형률 조건에서의 연성파손 해석기법을 제안한다. 고변형률 하중이 작용하는 구조물에 대한 파괴거동 예측을 위해 본 논문에서는 Johnson/Cook 모델을 고려한 수정응력 파괴변형률 모델을 사용하였다. 제시된 모델은 인장 실험 모사해석결과로부터 얻어지는 삼축응력 및 파괴변형률에 의해 파손이 정의된다. 다양한 실험속도의 인장 실험결과 및 정적 하중조건에서의 파괴인성 실험을 이용하여 수정응력 파괴변형률 모델의 변수를 결정하였다. 결정된 모델을 이용하여 동적하중조건에서 파괴인성시편에 대한 해석을 수행하였으며 해석결과와 실험결과를 비교하여 해석기법을 검증하였다.

SS41강 용접부의 동적균열개시인성 평가 (An Evaluation of Dynamic Crack Initiation Toughness in SS41 Steel Welding)

  • 정재강;김건호
    • Journal of Welding and Joining
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    • 제12권2호
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    • pp.108-118
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    • 1994
  • In the present study, the dynamic crack initiation toughness and total absorbed energy behavior of Heat Affected Zone(HAZ) was experimentally evaluated for SS41 steel welding. The materials were submerged arc-welded SS41 steel plate with thickness 19mm. The test temperature range was from $20^{\circ}C$(room temperature) to $-70^{\circ}C$ The HAZ of welding were divided into three sub-zones for analysis; H1, H2, H3, according to the distance from the fushion line. From the experimental studies, the reference value of dynamic crack initiation toughness $(J_{Id(R)})$ can be use to estimate dynamic fracture toughness characteristics of steel welding.

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Ti-6Al-4V 합금의 미세조직에 따른 정적 및 동적 변형에 관한 연구 (The Effect of Microstructure on the Static and Dynamic Deformation Behavior of Ti-6Al-4V Alloy)

  • 이동근;이유환;이성학;허선무;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.277-280
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    • 2001
  • The effects of a -phase morphology on the static and dynamic deformation behavior of a Ti-6Al-4V alloy was investigated in this study. Static tension test, static and dynamic tension test and hot compression test were conducted on three microstructures of Ti-6Al-4V alloy, i.e., equiaxed, widmanstatten and bimodal microstructures. Fracture surfaces of all three microstructures represented ductile fracture appearance, though the formation of adiabatic shear bands was noticed at dynamic torsion test. The susceptibility of forming adiabatic shear bands was greatest in the equiaxed microsoucture and lowest in the bimodal microstructure, which was evidenced by hot compression test.

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STUDY ON DYNAMIC BEHAVIOUR IN 3PB DUCTILE STEEL SPECIMEN APPLIED BY THE IMPACT LOAD

  • HAN M. S.;CHO J. U.;BERGMARK A.
    • International Journal of Automotive Technology
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    • 제6권3호
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    • pp.229-234
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    • 2005
  • The dynamic crack growth in ductile steel is investigated by means of the impact loaded 3 point bending (3PB) specimens. Results from experiments and numerical simulations are compared to each other. A modified 3PB specimen designed with the reduced width at its ends has been developed in order to avoid the initial compressive loading of the crack tip and also to avoid the uncertain boundary conditions at the impact heads. Numerical simulations of the experiments are made by using a finite element method (FEM) code, ABAQUS. The high speed photography is used to obtain the crack growth and the data of the crack tip opening displacement (CTOD). The direct measurements of the relative rotations of two specimen halves are made by using the Moire interference pattern.

Characterization of Subsurface Damage in Si3N4 Ceramics with Static and Dynamic Indentation

  • Kim, Jong-Ho;Kim, Young-Gu;Kim, Do-Kyung
    • 한국세라믹학회지
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    • 제42권8호
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    • pp.537-541
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    • 2005
  • Silicon nitride is one of the most successful engineering ceramics, owing to a favorable combination of properties, including high strength, high hardness, low thermal expansion coefficient, and high fracture toughness. However, the impact damage behavior of $Si_3N_4$ ceramics has not been widely characterized. In this study, sphere and explosive indentations were used to characterize the static and dynamic damage behavior of $Si_3N_4$ ceramics with different microstructures. Three grades of $Si_3N_4$ with different grain size and shape, fine-equiaxed, medium, and coarse-elongated, were prepared. In order to observe the subsurface damaged zone, a bonded-interface technique was adopted. Subsurface damage evolution of the specimens was then characterized extensively using optical and electron microscopy. It was found that the damage response depends strongly on the microstructure of the ceramics, particularly on the glassy grain boundary phase. In the case of static indentation, examination of subsurface damage revealed competition between brittle and ductile damage modes. In contrast to static indentation results, dynamic indentation induces a massive subsurface yield zone that contains severe micro-failures. In this study, it is suggested that the weak glassy grain boundary phase plays an important role in the resistance to dynamic fracture.

Fracture mechanics analysis of multipurpose canister for spent nuclear fuels under horizontal/oblique drop accidents

  • Jae-Yoon Jeong;Cheol-Ho Kim;Hune-Tae Kim;Ji-Hye Kim;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • 제55권12호
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    • pp.4647-4658
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    • 2023
  • In this paper, elastic-plastic fracture mechanics analysis is performed to determine the critical crack sizes of the multipurpose canister (MPC) manufactured using austenitic stainless steel under dynamic loading conditions that simulate drop accidents. Firstly, dynamic finite element (FE) analysis is performed using Abaqus v.2018 with the KORAD (Korea Radioactive Waste Agency)-21 model under two drop accident conditions. Through the FE analysis, critical locations and through-thickness stress distributions in the MPC are identified, where the maximum plastic strain occurs during impact loadings. Then, the evaluation using the failure assessment diagram (FAD) is performed by postulating an external surface crack at the critical location to determine the critical crack depth. It is found that, for the drop cases considered in this paper, the principal failure mechanism for the circumferential surface crack is found to be the plastic collapse due to dominant high bending axial stress in the thickness. For axial cracks, the plastic collapse is also the dominant failure mechanism due to high membrane hoop stress, followed by the ductile tearing analysis. When incorporating the strain rate effect on yield strength and fracture toughness, the critical crack depth increases from 10 to 20%.

SCM415강의 정적 및 동적 변형거동에 미치는 탄화물 구상화율 변화에 관한 연구 (A Study of Static and Dynamic Deformation Behaviors of SCM415 steel on the Change of Spherodization of Cementite)

  • 김헌주;임종민
    • 열처리공학회지
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    • 제17권6호
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    • pp.327-335
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    • 2004
  • Effect of spherodization of cementite on static and dynamic deformation behaviors of SCM415 steels was investigated in this study. Dynamic torsional test was conducted using torsional Kolsky bar with the strain rate of $1.6{\times}10^3/s$. Three type of specimens were used with different spherodization degree of cementite. Dynamic test results were analyzed comparing with static tensile results and microstructural changes. The obtained results are as follows; 1) All the specimens of static and dynamic tests showed a ductile fracture mode of dimple. Specimens of the dynamic test showed adiabatic shear bands on the beneath of fracture surface. 2) In static tensile test, decreased tensile strength and increased uniform and non-uniform elongations appeared as spherodization degree of cementite increased. 3) In dynamic torsional test, decreased shear strength and increased uniform elongation appeared as spherodization degree of cementite increased. 4) Due to the largest uniform elongation, superior cold forgeability at high speed is expected on high spherodization degree of cementite.

해상풍력발전용 타워플랜지 소재의 잉고트 파쇄공정설계 (Ingot-Breakdown Design of Tower Flange Material for Offshore Wind Turbine)

  • 유가영;강남현;김정한;홍재근;이종수;이진모;김남용;염종택
    • 소성∙가공
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    • 제21권7호
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    • pp.412-419
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    • 2012
  • The ingot-breakdown scheme of a tower flange material (low-alloy steel) for offshore wind turbine was investigated using finite element (FE) simulations and experimental analyses. Based on compression test results of the low-alloy steel, a deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and Ziegler's instability criterion. The deformation processing map allowed determination of the optimum process conditions for the tower flange material. Within the FE simulations of the ingot breakdown process, the Cockcroft-Latham criterion, which considers ductile fracture, was used to predict the possibility of forming defects during the hot working process. In general, the critical value for the ductile fracture of steel is 0.74. During the ingot-breakdown under optimum process conditions, the actual tower flange forgings exhibited a relatively uniform shape without any forming defects.

바나듐과 몰리브덴이 첨가된 고규소 구상흑연주철의 고온특성 (High Temperature Properties of Vanadium and Molybdenum Added High Silicon Ductile Iron)

  • 박흥일;정해용
    • 한국주조공학회지
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    • 제27권5호
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    • pp.203-208
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    • 2007
  • The high temperature properties of vanadium and molybdenum added high silicon ductile iron, so called V-Mo-Si ductile iron, were investigated. The (V,Mo) complex carbides and Mo carbides precipitated at the cellular boundaries of the as-cast specimens. The microhardness of the (V,Mo) carbides were in the range of 553-619, while that of the Mo carbides in the range of 341-390. The thermo-mechanical tests were carried out with a Gleeble system at 700 and $800^{\circ}C$ under vacuum condition. The tensile strengths of the specimen tested at $700^{\circ}C$ with the dynamic deformation rate of 50 mm/sec and those with the static deformation rate of 0.15 mm/sec were 235.7 and 115.3 MPa, while the reduction in area were 23.7 and 22.4%, respectively. At the high dynamic deformation rates, the tensile strength was steeply increased due to promoting the brittle fracture of pearlite in the matrix of the specimens. But the changes of the reduction in area with the deformation rates on the same specimens were negligible. The weight gain of the V-Mo-Si specimens oxidized in the air atmosphere for 6 hours at 800 and $900^{\circ}C$ were 1.1 and 4.1.%, respectively. The cross-sectional microstructure of oxidized specimens consisted of the porous external scale layer grown outside from the original surface, the dense internal scale layer grown into the original surface, the decarburized ferrite layer between the internal scale and the matrix of base metal. The (V,Mo) carbides and Mo carbides formed in the matrix of as-cast specimen did not decompose during oxidation at 900 for 24 hours in air atmosphere.

軟鋼 熔接熱影響部의 塑性變形擧動에 關한 硏究 II (A Study the Behavior of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
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    • 제10권1호
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    • pp.43-51
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    • 1992
  • The plastic zone formed around a notch tip is important in analyzing the fracture toughness of structures and particularly weld cracks existed in the weld HAZ (heat affected zone) which produces local plastic deformation at the crack tip. Therefore, in order to analyze the fracture toughness in weld HAZ, it is necessary to investigate the new fracture toughness parameter $K_{c}$ $^{*}$ and critical plastic strain energy $W_{p}$ $^{c}$ according to the shape and size of the plastic zone. 1) If the temperature corresponding to $K_{c}$ $^{*}$=130kg-m $m^{-3}$ 2/ is determined, transition temperature $T_{tr}$ the magnitude of plastic zone size, and heat input change depending on the fracture toughness. The blunted amounts of the parent and weld HAZ show mild linear variation until .delta.=0.4mm and then increase very steeply there after. 2) The relation between the plastic strain energy( $W^{p}$ ) and transition temperature( $T_{*}$tr) in parent metal is more sensitive than that of weld HAZ. However, the plastic strain energy depends on the transition temperature, and thus the yield stress, .sigma.$_{ys}$ becomes an important parameter for plastic strain energy. 3) The critical plastic strain energy( $W_{p}$ $^{c}$ ) absorbed by the plastic zone at the notch tip indicated in case of parent metal: 60J/mm, in case of heat input(20KJ/cm): 75J/mm, in case of heat input(30KJ/cm); 50J/mmJ/mm.

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