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Change of Main Body Temperature and Reduction of Energy Consumption in a 1 Tube 2 Chamber Bent Silkworm Type Dyeing Machine

  • Lee, Choon-Gil;Woo, Kyung-Sung
    • Fashion & Textile Research Journal
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    • v.4 no.6
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    • pp.550-556
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    • 2002
  • The changes of the main body temperature of a I tube 2 chamber bent silkworm type dyeing machine and the reduction of energy consumption of the dyeing machine by the energy saving design are reported. This dyeing machine was developed for the purpose of the energy saving and high efficiency. In this study, the changes of the main body temperature of the 1 tube 2 chamber bent silkworm type dyeing machine were studied experimentally. Especially the effect of the blower motor electric current and the main body pressure at various blower frequencies were studied experimentally. In the experimental data for the changes of main body temperature, it was shown that the main body temperature increased as the blower motor electric current and the main body pressure increased.

Dyeability and mechanical characteristics of Air-Flow Dyeing Machines (에어-플로우 염색기의 염색성능과 역학특성)

  • Seo, Mal Yong;Park, In Man;Park, Sung Min;Han, Sun Ju;Lee, Young Il
    • Textile Coloration and Finishing
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    • v.8 no.5
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    • pp.7-16
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    • 1996
  • The air-flow dyeing machine is a new type of dyeing machine. Which is an energy saving type to be able to dye the fabrics with the lowest liquor ratio and in shorter time. This machine is operated with an aerodynamic system rather than a hyd raulic system for traditional jet or overflow dyeing. An air-flow dyeing machine(Green-flow) by the use of aerodynamic technology was developed and compared with the Luft-roto machine made by Thies Company, Germany, in this study. Three samples were dyed with both machines under the same dyeing conditions and color fastness, dyeing levelness, drapability, and mechanical properties of these samples were compared. The results were as follows; Both machines have almost the same dyeability. The dyeability was good at liquor ratio of 1: 3.5 and the speed of 450yds/min. The order for drapability was Crepe de Chine > Cool Peach > Charmeuse. Except for the color fastness of sublimation being below class 4, most color fastness of samples dyed with Green-flow m/c were above class 4. The maximum speed was 510yds/min. for Crepe de Chine and the standard deviation of K/S value was lower for Charmeuse and Cool Peach when employed on the "Green-flow" machine and lower for Crepe de Chine when employed on the Luft-roto machine. Comparing with dyeing of the Green-flow machine and that of the Luft-roto machine, the RT of the Charmeuse was found to be higher with the Green-flow machine and thus the sample had an improved wrinkle recovery. LT and WT of Cool Peach were higher, and shear properties(G, 2HG, 2HGS) of Crepe de Chine were higher, both turning out as suitable for clothing. clothing.

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Performance evaluation of the ultra low liquor ratio laboratory dyeing machine (초저욕비 실험실 염색기 성능 평가)

  • Eom, Min-Yeong;Go, Jae-Hun;Lee, Hwa-Yeong;Sim, Jae-Yun;Go, Jun-Seok
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.49-50
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    • 2008
  • Dyeing and levelness properties of dyed PET woven fabric using a ultra low liquor ratio laboratory dyeing machine have been compared with those of PET woven fabric using a regular laboratory dyeing machine. The dyeing and levelness properties of dyed fabrics using a ultra low liquor ratio laboratory were better than those of dyeing using regular laboratory.

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The Development of Dyeing Machine Control Simulator using Fuzzy Logic Algorithm (퍼지논리 알고리즘을 이용한 염색기 제어 시뮬레이터의 개발)

  • 조현찬;김광선;정형찬;전홍태
    • Journal of the Korean Institute of Intelligent Systems
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    • v.3 no.4
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    • pp.48-59
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    • 1993
  • Intellignet control of the dyeing machine is a central part to improve the productivity of autonomous dyeing systems. Recently, many number of control methods are introuduced. One of them is fuzzy logic algorithm. Fuzzy logic based controller has many desirable advantages, which are simple to implement on the real time and need not the information of dynamic characteristics of the systems. In this paper we propose a new dyeing machine control simulator using fuzzy logic algorithm as an approach to develop the intellingent auto-dyeing control system. This developing approach of the fuzzy control simulator is based on linguistic control stratege of experts.

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A Study on Direct Cooling and Washing Machine for Energy Saving-Type Dyeing Machine (에너지 절감형 염색기용 직접냉각수세장치에 대한 연구)

  • Han, Seung-Chul;Kim, Jin-Ho;Kim, Je-Hoon;Lee, Sung-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.485-491
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    • 2012
  • Due to increase in production of the domestic textile industry, energy consumption in textile industry is still growing. Traditional dyeing machine has high temperature and pressure. Accordingly, it uses an indirect cooling system that utilize a heat exchanger to cool after the dyeing. However, this indirect cooling system consumes a great deal of water, takes prolonged periods of time to process and, most importantly, because of the condensing of the dye at the cooling stage requires further energy in reduction cleaning and washing process. Therefore, in this paper, we propose a direct cooling washing machine that replaces the traditional indirect cooling system to provide coolant into the dyeing machine. The newly proposed direct cooling washing machine will still use parts of the traditional dying but will be able to skip the cooling as well as the reduction cleaning and washing process, resulting in less processing time and lower energy consumption. Also, we made a prototype. The prototype was applied to dyeing machine to test the direct cooling washing machine's ability and dyeing property. Additionally, we compared indirect cooling washing machine with direct cooling washing machine about ability, material and energy saving assessment.

A Study on Dyeing Ability of Aramid(Nomex) Spun Yarn in Supercritical Carbon Dioxide using Disperse dyes (초임계 이산화탄소에 의한 아라미드(Nomex) 방적사의 분산염료에 대한 염색성에 관한 연구)

  • 용관중;박영환;김한석;유기풍;김인회;남성우
    • Textile Coloration and Finishing
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    • v.15 no.2
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    • pp.93-101
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    • 2003
  • To acquire dyeing ability on aramid(Nomex) spun yarn in supercritical fluid dyeing, supercritical fluid dying(SFD) machine of 3L scale was designed. C. I. Disperse Red 60 and Red 360 were used in this work. It was possible to increase dyeing ability and to get level dyeing of fiber by attaching assistance devices(controlling device of supercritical fluid, nozzle, cover of carrier, etc.) to SFD machine. Physical properties(tensile strength, elongation, shrinkage) of Nomex spun yam treated by SFD were not changed. K/S values of dyed Nomex spun yam with Red 360 were higher than that with Red 60 and color fastness of dyed Nomex spun yam by SFD was similar to that by conventional dyeing method.

Driving Characteristics of a 1 Tube 2 Chamber Bent Silkworm Type Dyeing Machine (1 튜브 2 챔버 Bent Silkworm형 염색기의 구동특성)

  • 이춘길;성우경;이광수
    • Textile Coloration and Finishing
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    • v.11 no.2
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    • pp.64-74
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    • 1999
  • The driving characteristics of the 1 tube 2 chamber bent silkworm type dyeing machine are reported. This dyeing machine is a newly developed energy saving machine. In this study, the driving characteristics of the 1 tube 2 chamber bent silkworm type dyeing machine are examined. Specially the relationship between main body pressure and the electric current of the blower motor, the relationship between main body pressure and the air pressure of the blower nozzle, the effect of the air pressure of the blower on the running speed of the fabric, and the effect of main body temperature were discussed experimentally. Through the experimental data, the following results were obtained. 1. Blower motor electric current and blower nozzle air pressure increased as main body pressure increased due to the temperature increase of the main body. 2. The running speed of the fabric increased as blower nozzle air pressure increased. The difference in running speed between winch reel driving and no winch reel driving at a blower frequency of 60Hz was higher than that of 70Hz. 3. The electric current of the blower rioter and blower nozzle air pressure increased rapidly at the initial state. As the experimental time passed, the main body pressure increased slowly. as the main body temperature increased.

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A Study on the 3-dirve type Jigger Dyeing Machine (3-drive 방식의 지거(Jigger) 염색기에 관한 연구)

  • Jo, Gyeong-Cheol;;Park, Si-U;Lee, Du-Hyeon;Jeon, Du-Hwan
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.127-128
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    • 2008
  • This paper presents development of 3-drive type Jigger dyeing machine. The study has focused on three driving control system and effects of spray nozzle conditions for increase the dyeing efficiency. The results shows that under the 1:2 bath ratio, the washfastness is $4{\sim}5$ grade.

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The Influence of the Contact Amount of Supercritical CO2 on Dyeing Uniformity (초임계 CO2 접촉량이 염색 균염성에 미치는 영향에 대한 연구)

  • Park, Shin;Choi, Hyunseuk;Kim, Taeyoung;Song, Taehyun
    • Textile Coloration and Finishing
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    • v.31 no.1
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    • pp.25-32
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    • 2019
  • The influence of the contact amount of carbon dioxide per unit mass of dyestuff(${\alpha}$) on dyeing uniformity in supercritical fluid dyeing is analyzed in this study. The experiments using a 5L class Pilot Scale dyeing machine is carried out for this study purpose. For a fixed temperature and pressure, the amount of sample and the dyeing leveling time were considered as process variables. The results show that the increase in the amount of the sample causes a higher color difference than the reference sample, and it also increases the amount of residual dye. On the other hand, the color difference tended to decrease with the increase in dyeing time. Based on these results, the correlation between ${\alpha}$ value and dyeing uniformity in supercritical fluid dyeing is obtained.

A Study of Dyeing Properties of PET Fabrics under Supercritical CO2 Depending on Test Condition: by Temperature, Pressure, Leveling Time (초임계 유체 염색 조건에 따른 PET 섬유의 염색 특성: 온도별, 압력별, 시간별)

  • Choi, Hyunseuk;Park, Shin;Kim, Taeyoung;Song, Taehyun
    • Textile Coloration and Finishing
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    • v.31 no.1
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    • pp.14-24
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    • 2019
  • In this study, dyeability of PET fabric was investigated depending on dyeing temperature, pressure, and leveling time using laboratory scale supercritical $CO_2(scCO_2)$ dyeing machine. Dyeing temperature, pressure, leveling time were varied from 100, 120, $130^{\circ}C$, 150, 200, 250bar, 40, 60, 80, 100min, respectively. It is proved that the higher temperature of $scCO_2$ dyeing process, the higher K/S value and the lower $L^*$ value, which in turn means the lower amount of dyeing molecules remained after process done. Compared 200bar with 250bar of dyeing pressure, $scCO_2$ dyeing fabrics under 250bar appeared to have a lower $L^*$ value, a higher K/S value than those from 200bar, meaning that dyeing color turns to darker with higher dyeing pressure. The experiments showed that the most ideal condition for $scCO_2$ dyeing process is $120^{\circ}C$, 250bar for 60 - 100min of leveling time.