• Title/Summary/Keyword: dyeing conditions

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The Degumming and Sericin Recovery of the Silk fabric Using the Electrolytic Water (전해수를 이용한 견섬유 정련 및 세리신 회수 (I))

  • 배기서;하헌주;박광수
    • Textile Coloration and Finishing
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    • v.14 no.4
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    • pp.249-258
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    • 2002
  • Natural silk is formed by two proteins : the crystalline fibroin (inside the silk thread) and amorphous sericin (as a tube outside the thread). The degumming process is used to eliminate the external sericin prior to dyeing ; generally it makes use of soaps at about pH 10. Sericin is the protein constituent that "gums"together the fibroin filaments of cocoon silk. It constitutes about 25% of the weight of the cocoon, is soluble in hot water and "gels" on cooling. The removal of sericin from raw silk, known as degumming, is a simple but important process usually employing hot dilute soap or alkaline solution and occasionally dilute acids or enzymic methods. During degumming, alkali is taken up by the sericin and the free acid from the soap is formed ; this may be deposited on the fiber, reducing the rate of degumming and protecting it from hydrolysis. Alkali is often added to maintain or restore the pH of the baths, but it is rarely used alone, since it leaves the silk rather harsh in handle. If complete sericin removal is required as for printing, sodium carbonate may be added. If the pH of the bath exceeds 11, the fibroin is attacked. Recently, According to the development of electrolysis, we can be obtained the electrolytic reduction water(above pH 11.5) and electrolytic oxidation water (below pH 3). The aim of this work was to study a degumming process using electrolytic water and a possibility of sericin recovery. The new degumming process used electrolytic water operates at $95^\circ{C}$ for 2hr. without any reagents. The wastewater of this process are formed by a solution of sericin in water. This conditions suggest the study of a possible recovery of this protein (sericin) which has an amino acid composition suitable for many used in cosmetics, textile finishing agents, animal feeding, etc. The degumming process using electrolytic water is available to reduce treatment costs and pollute and at the same time to recover sericin.

Effect of No-Tillage on Soybean Yield and Weed Emergence in Drained Paddy Field Condition in Jeonnam Province (전남지역 논 조건에서 무경운 재배가 콩의 생육, 수량 및 잡초 발생에 미치는 영향)

  • Kim Dong-Kwan;Chon Sang-Uk;Heo Buk-Gu
    • The Korean Journal of Community Living Science
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    • v.17 no.3
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    • pp.89-97
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    • 2006
  • This study was conducted to compare soybean growth and yield and the degree of weed emergence according to no-tillage and conventional tillage system in two different drained paddy fields, loam of Chilgok series and silty clay loam of Deokpyeong series. In both soil conditions, the maturing time of the soybeans by the no-tillage system was two days earlier than that by the conventional tillage system. In the loam of Chilgok series, the stem length of the soybeans in the no-tillage system was 5.7 cm longer than that in the conventional tillage system. The miss-planted rate and diseased plants of black root rot (Calonectria iliacola) in the no-tillage system were 9.2% and 2.8% lower, respectively than those in the conventional tillage system. Also, the nodulation and seed yield in the no-tillage system were 32% and 13% more, respectively, than those in the conventional tillage system. In the silty clay loam of Deokpyeong series, the stem length of the soybeans in the no-tillage system was 4.6cm shorter than in the conventional tillage system. The diseased plants of black root rot (Calonectria iliacola) in the no-tillage system were 4.2% lower than those in the conventional tillage system. Also, no significant difference in the seed yield between the no-tillage and conventional tillage systems was observed. On the other hand, there was a lower occurrence of weed in the no-tillage system than in the conventional tillage system, and the income increased by 19% owing to yield increase and reduced management costs.

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Natural Dyeing of Silk Fabrics with Dansam (Salvia miltiorrhiza Bunge) Extract (단삼 추출액을 이용한 견직물의 천연염색)

  • Nam, Jeongran;Lee, Jeongsook
    • Journal of the Korean Society of Clothing and Textiles
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    • v.37 no.7
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    • pp.874-881
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    • 2013
  • Dansam (Salvia miltiorrhiza Bunge) is a perennial plant that belongs to the Labiatae family and is characterized by red pigment found in the epidermis of its roots. Research on the dyeability of Dansam extract was performed with repeated trials under various conditions such as temperature, time, and mordant treatment. Silk fabrics were dyed with Dansam extract and mordanted with various agents such as Al, Fe, Cu, and Sn to evaluate the dyeability and functionality of Dansam extract; subsequently, the K/S value and the change of surface color were analyzed using a colorimeter. In addition, the dyeability of dyed fabrics (such as color fastness to washing, dry cleaning fastness, rubbing fastness and light fastness) and functionality (such as antibacterial activity and deodorization) were analyzed. The surface colors of all dyed fabrics were recorded and the results showed the presence of mostly YR series of colors; in addition, a GY color series appeared in the Fe pre-mordants of the silk fabric. The highest K/S values were recorded in Fe post-mordants. The washing fastness were Level 3 and Level 4; in addition, the dry-cleaning fastness showed excellent results at Level 4 and Level 5. The rubbing fastness was satisfactory at Level 3 and Level 4 and the light fastness was satisfactory at Level 4. The results of the measurements (that pertained to the antibacterial activity of fabrics dyed with Dansam extract) showed a 99.9% bacteria reduction rate of Staphylococcus aureus and Klebsiella pneumoniae. In regards to deodorization ability, dyed fabrics were found to have higher deodorization rates than those not dyed. The dyed fabric demonstrated exceptional deodorization qualities.

Effect of Ozone Treatment on Dyeability of Polyethylene Film (오존 처리가 폴리에틸렌 필름의 염색성에 미치는 영향)

  • 박수진;신준식;김학용;이덕래
    • Polymer(Korea)
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    • v.27 no.2
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    • pp.98-105
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    • 2003
  • The surface energy and the effect of functional groups on the surface of the ozone-treated low-density polyethylene (LDPE) film were studied. Treatment conditions were treatment time, total amount of transferred ozone, and ozone concentration. The introduction of polar groups on the surface of LDPE film after ozone treatment was confirmed by FTIR-ATR and XPS analyses. Surface fee energy of the LDPE film was examined by a contact angle method. The ozone treated-LDPE film showed a decreased water contact angles about 15$^{\circ}$ mainly due to the increased concentration of oxygen-containing functional groups, which was attributed to the increased surface free energy or $O_{IS}/C_{IS}$Also, the concentrations of the oxygen-containing functional groups on the surface of LDPE film increased with ozone treatment time and concentration, whereas no significant effects were found for the total amount of transferred ozone. From the dyeability test using Kubelka-Munk equation, it was found that the ozone treatment plays an important role in the growth of oxygen-containing functional groups of LDPE film, resulting in the improvement of dyeability for basic dyeing agent.

The Fabrics Dyeing using Gromwell Roots (자초 뿌리를 이용한 직물의 염색에 관한 연구)

  • 안경조;김정희;유혜자
    • Journal of the Korean Home Economics Association
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    • v.41 no.1
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    • pp.249-257
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    • 2003
  • For the efficiency in extracting gromwell colorant, methanol, ethanol and aceton were used as solvents. Also, to compare the results when dyed in various conditions and on various fabrics, the ratio of water-dye mixture, pH, temperature, and varieties of fabrics -wool, silk, cotton, nylon, ramie- were selected. L, a, b, ΔE, munsell and K/S value of each sample was measured and compared for the practical use. Water-dye mixture of 5:5 ratio showed the optimum dyeability. Not to mention wool and silk, but also cotton showed a satisfying dying result at the acidity of pH4. As the temperature increased, the dyeability of all three fabrics improved greatly. Especially, wool showed the highest improvement in terms of dyeability as the temperature increased. K/S values for wool and nylon showed superior results to the others in the gromwell colorant. The resulting color turned out somewhat different depending on the solvents used and the sort of fabric that was tested on. When the gromwell colorant extracted with methanol or ethanol was applied, the color of fabrics came out as purple or purpleblue. When the colorant extracted with acetone was used, the color of fabrics came out to be redpurple. The colorfastness to light showed low glades regardless to whichever solvents were used. The grades of colorfastness to laundering were recorded low numerical values, and its record became even lower when the gromwell colorant extracted with aceton was applied. The staining grade of the colorfastness to laundering showed a good grade in the range of 4 to 5. All the dyed fabrics showed a excellent drycleaning fastness.

The Effect of Manufacturing Conditions of Coated Yarn Using Anti-Static Thermoplastic Polyurethane M/B on Anti-Static Resistance (대전방지 열가소성폴리우레탄 M/B를 이용한 코팅사 제조 조건이 대전방지성에 미치는 영향)

  • Yedam Jeong;Jieun Kwon;Sunmin Kwon;Seehyeon Chae;Hyunjea Cho;Wooseok Kim;Mikyung Kim;Jongwon Kim
    • Textile Coloration and Finishing
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    • v.35 no.1
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    • pp.20-28
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    • 2023
  • In this study, TPU resin for coating was prepared by varying the mixing ratio of antistatic TPU and recycled TPU to manufacture permanent antistatic materials. The coated yarn was prepared by coating on the nylon yarn, and then the thermal, rheological, mechanical properties and antistatic properties were analyzed. In addition, antistatic properties and durability were confirmed after manufacturing UD fabrics using coated yarns. The mixing ratio of antistatic TPU and recycled TPU was most appropriate at 4:6, and the antistatic property had a surface resistance of 2.20 × 109 Ω and a static charge of 398 V. In the coating process, the coating speed was most appropriate at 0.21 m/s, and the surface resistance of the UD fabric manufactured with the coated yarn manufactured under this condition was 6.80 × 109 Ω and the static charge was 484 V. The UD fabric had a surface resistance of 7.21 × 109 Ω and a static charge of 517 V after washing 10 times, and it was confirmed that the permanent antistatic property was excellent.

Physical Colorimetric Properties and Psychological Sensibility Factor of Naturally Dyed Fabrics (천연염색직물의 물리적 색채 특성과 심리적 감성 요인)

  • Lee, Eu-Gene;Lee, Kyung-hyun;Cho, Gil-Soo
    • Science of Emotion and Sensibility
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    • v.19 no.3
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    • pp.3-14
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    • 2016
  • This study is aimed to measure the physical colorimetric property according to three conditions, natural dyestuffs (Gardenia, Sappan wood, Lac, Gardenia blue, Mugwort, and Indigo), fabric types (cotton, silk), and presence of mordant (without, with), and then to evaluate the psychological sensibility. Also, to perform analysis of variance (ANOVA) to find out the differences of physical properties according to the three natural dyeing conditions, and to analyze the relationship between physical property and psychological property by Pearson's correlation analysis and then suggest the prediction model by regression analysis using SPSS program (ver. 21.0). Finally, to propose a certain sensibility image map of naturally dyed fabrics, MDS (Multidimensional Scaling) was used, and as a result, Gardenia dyed fabrics having the color sensibilities such as 'hard' and 'heavy' were suggested to evoke masculine image, and to evoke feminine image, Sappan wood and Lac having 'bright', 'transparent', 'soft' and 'light' sensibilities were suggested. Natural image might be induced by using 'subdued' Mugwort dyed fabrics, and active image might be induced by using 'showy' Indigo dyed fabric.

A Study on the Effects of Cosubstrates on the Biological Treatment and the Decolorization Mechanisms of Dyeing Wastewater (염색폐수의 생물학적 처리에 미치는 cosubstrates의 영향 및 색도제거 기전 연구)

  • Kim, Mee-Kyung;Seo, Sang-Jun;Ahn, Jae-Hwan;Shin, Eung-Bai
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.7
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    • pp.738-745
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    • 2006
  • In this research, the decolorization mechanisms of dye wastewater were divided into two pathways, one was physicochemical sorption to biomass flocs and the other was biological removal by microbial metabolisms. Batch tests were conducted to examine the reaction conditions, anaerobic and aerobic conditions, types and dose of cosubstrates, and to confirm the mechanisms of decolorization through the biosorption tests using the activated sludge and the autoclaved deactivated sludge. From the tests, the decolorization efficiencies of dye wastewater were 102 ${\Delta}$unit/g MLSS under the aerobic condition and 123 ${\Delta}$unit/g MLSS under the anaerobic condition, and organic removals were 82 $mg{\Delta}$COD/gMLSS and 75 $mg{\Delta}$COD/gMLSS respectively. Acetate was the more efficient cosubstrate than the domestic wastewater in the decolorization step. In addition the removal of colors and organics was increased with cosubstrates dosage. And $20.3{\sim}37.3$ ${\Delta}$unit/g MLSS was removed by the autoclaved sludge and $102.0{\sim}159.0$ ${\Delta}$unit/g MLSS by the activated sludge. The physicochemical sorption was dominant in the beginning of biosorption tests, and the biological decolorization was increased with a cosubstrate in the course of time.

Preparation and Optical Properties of Polarizing Film Based on Poly(vinyl Alcohol) Dyed by Reactive Dichroic Dyes Using Organic Solvents (유기 용매를 사용한 반응성 이색성 염료의 염착에 의한 폴리비닐알코올계 편광필름의 제조 및 광학특성)

  • Choi, E-Joon;Choi, Seung Sock;Kim, Eun-Chol;Kim, Si Min;Back, Sang-Hyun
    • Journal of Adhesion and Interface
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    • v.13 no.3
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    • pp.131-136
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    • 2012
  • In this study, commercial poly(vinyl alcohol) (PVA) film was dyed with reactive dichroic dyes under mild conditions using organic solvents in stead of strong basic aqueous solution. After drawing of 500% of this PVA film, the polarizing efficiency and the single piece transmittance were measured. The degree of saponification of the commercialized PVA film was determined by using NMR and FT-IR spectromety. The commercial PVA film, with ca. 100% of the degree of saponification determined by NMR spectrometry, was dyed with the reactive dichroic dyes, which have 3,5-dichloro-2,4,6-triazine moiety. As a result, we found that the PVA film dyed with the reactive congo red showed relatively good polarization efficiency, and the PVA film dyed with the reactive direct black 22 exhibited relatively good single piece transmittance.

Development and Characterization of Optical Dissolved Oxygen Sensor based on the Fluorescence Detection (형광검출기반 광학식 용존산소 측정센서 개발 및 특성 분석)

  • Kwak, Hyun Min;Kwon, Myeunghoi;Choi, Gyewoon;Jung, Yoonseok;Jung, Changhwan;Park, Kiuha;Sohn, Okjae;Kim, Junhyong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.1
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    • pp.569-574
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    • 2014
  • We developed and evaluated a fluorescence-based optical DO sensor (OS-100, Global Optical Communication Ltd., Korea) for long-term monitoring of the dissolved oxygen concentration in waste water treatment. Fluorescent sensing membrane containing $Ru(Dpp)_3{^{2+}}$ (tris(4,7diphenyl-1, 10-phenanthroline) ruthenium(II)) was prepared with GA sol-gel matrix and coated on a quartz plate by sprayed method. Properties of sensor film exhibit deviation about ${\pm}1%$ under wide range of DO concentration from 3 to 10. The developed optical DO sensor was actually mounted in waste water from dyeing industry and successfully applied for on-line DO monitoring. Online monitoring results showed the changes of DO concentrations in wastewater treatment processes with accuracy better than ${\pm}2%$ during the 6 months measurements period in vicious environmental conditions.