• 제목/요약/키워드: durability of bearing

검색결과 115건 처리시간 0.021초

Experimental Investigation of Concave and Convex Micro-Textures for Improving Anti-Adhesion Property of Cutting Tool in Dry Finish Cutting

  • Kang, Zhengyang;Fu, Yonghong;Chen, Yun;Ji, Jinghu;Fu, Hao;Wang, Shulin;Li, Rui
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.583-591
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    • 2018
  • Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.

액체금속(GaInSn)윤활하에서 DLC(ta-C) 코팅된 레이저 표면 텍스쳐링 딤플패턴의 미끄럼 마찰특성평가 (Evaluation of Sliding Friction Properties of Laser Surface Texturing Dimple Pattern with DLC Coating under GaInSn Liquid Metal Lubricant)

  • 권규빈;장영준;채영훈
    • Tribology and Lubricants
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    • 제37권3호
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    • pp.106-111
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    • 2021
  • There are several studies on reducing the friction that occurs on the relative sliding contact surface of moving parts under extreme environments. In particular, a solid lubricated bearing is studied to solve the tribological problem with friction reduction and durability parts using solid lubricants (lead or silver) in a vacuum atmosphere. Galinstan is mainly used as a liquid metal lubricant, but it is inevitable to have limited tribological applications owing to its high coefficient of friction. Many researchers work on surface texturing for surface modification and precision processing methods. To increase durability and low friction, DLC coating with hydrophobicity is applied on the contact surface texture. Therefore, using an untextured specimen, a dimple specimen, and a DLC-coated dimple specimen under liquid metal lubrication, this paper presents the following experimental sliding friction characteristics in the sliding friction test. 1) The average coefficient of friction of the DLC-coated dimple specimen and dimple specimen are lower compared to that of a non-patterned specimen. 2) In the DLC-coated dimple specimens, the average coefficient of friction changes according to the change in the dimple density. 3) DLC-coated dimple specimens with a density of 12.5 have the lowest average coefficient of friction under 41.6 N of normal load and 143.3 RPM.

산업부산물을 이용한 콘크리트 벤치플룸의 성능평가 (Performance Evaluation of Concrete Bench Flume Using Industrial by Products)

  • 정재호
    • 한국건설순환자원학회논문집
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    • 제11권3호
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    • pp.276-281
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    • 2023
  • 기존 보통포틀랜드시멘트를 사용하여 제작한 수로관은 시멘트의 수화생성물이 산에 취약한 특성으로 인하여 열화가 빠르게 진행되고 내구성이 저하되는 문제점이 발생되고 있다. 따라서 본 연구에서는 다양한 산업에서 발생되는 산업부산물인 고로슬래그와 플라이 애시를 이용하여 수로관을 제작하고 그 특성을 분석하였다. 실험결과 굳지 않은 콘크리트에서 슬럼프는 플라이애시의 볼베어링작용으로 인해 증가되는 경향을 나타내었고, 공기량은 미연탄분으로 인해 감소되어 내동해성에 대한 대책이 필요할 것으로 나타났다. 또한 압축강도는 증기양생을 통해 초기강도가 증가되었고, 슬래그 50 %이상의 배합에서는 OPC와 동등이상의 결과가 나타났다. 내산성결과는 질량감소율이 5 % 미만으로 나타나 내구성에 우수한 성능을 나타내었고, 벤치플룸의 휨파괴하중도 KS기준을 모두 상회하여 상용화가 가능할 것으로 판단된다.

다른 온도환경에서 고감쇠고무 적층받침의 경년열화를 고려한 면진 원전구조물의 지진응답 (Seismic Responses of Seismically-Isolated Nuclear Power Plants considering Aging of High Damping Rubber Bearing in Different Temperature Environments)

  • 박준희;전영선;최인길
    • 한국전산구조공학회논문집
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    • 제27권5호
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    • pp.385-392
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    • 2014
  • 면진장치는 지진력을 감소시키기 위하여 사용되어왔다. 원자력발전소에 면진장치가 적용된다면, 운영기간동안 구조물과 기기들은 동일한 내구성 및 성능이 확보되어야 한다. 본 연구에서는 면진된 원전의 지진에 대한 안전성을 확보하기 위하여 면진구조물의 장기거동을 해석적으로 분석하였다. 경년열화에 의한 면진장치 특성을 분석하였고, 다른 온도환경에서 면진장치의 경년열화에 의한 구조물의 지진응답을 분석하였다. 해석결과에 의하면 면진장치의 경년열화에 의하여 면진구조물의 고유진동수는 증가하였다. 그러나 면진 구조물의 최대가속도와 최대변위는 온도에 따라 크게 변하지 않았다. 면진장치의 열화에 의하여 구조물의 손상은 발생하지 않았지만 목표진동수 영역에서 스펙트럼가속도는 온도에 따라 증가하였다. 따라서 면진구조물에서 면진장치는 온도에 따른 지진응답의 증가를 고려하여 설치 및 제작해야 할 것으로 판단된다.

선단 고정 지압구의 거동 메커니즘과 형상에 따른 지지력 증대효과 검증을 위한 3차원 수치해석 (Three-Dimensional Numerical Analysis for Verifying Behavioral Mechanism and Bearing Capacity Enhancement Effect According to Tip Elements)

  • 이석형;김석중;한진태;진현식;황규철;이정섭
    • 한국지반공학회논문집
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    • 제38권9호
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    • pp.53-67
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    • 2022
  • 마이크로파일은 소구경 현장타설말뚝으로, 시공방법이 간단하고 공사비용이 상대적으로 저렴하여 건축물을 비롯한 각종 구조물의 보수보강 및 증축 시 기초보강 등에 활용되고 있다. 시공이 용이하고 간단한 메커니즘의 구조체를 선단에 장착하여 지지력을 증대시키는 선단 확장형 마이크로파일이 개발되었으며, 이에 대한 수치해석, 내구성시험, 원심모형시험 등의 연구가 수행되어 왔다. 본 연구에서는, 기존에 수행된 수치모델링을 고도화하여 연직하중 재하에 의해 연결강봉 근입 시 고정 지압구가 활착되는 거동 메커니즘을 확인하고, 원심모형실험과 동일한 조건에서의 수치해석을 수행하여 그 결과를 비교하였다. 또한, Lab-scale 수치해석 결과를 바탕으로 고정 지압구의 형상 개선안을 도출하고, Field-scale 수치해석을 통해 일반 마이크로파일 대비 지지력 증대효과를 비교·검증하였다.

Improvement in shear strength characteristics of desert sand using shredded plastic waste

  • Kazmi, Zaheer Abbas
    • Geomechanics and Engineering
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    • 제20권6호
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    • pp.497-503
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    • 2020
  • In the Kingdom of Saudi Arabia, the shallower depth of the earth's crust is composed of loose dune or beach sand with soluble salts. The expansive behavior of salt bearing soil, fluctuation of ground water table and extreme environmental conditions offer a variety of geotechnical problems affecting safety and serviceability of the infrastructure built on it. Despite spending money, time and other resources on repair and rehabilitation, no significant attention is paid to explore the root causes of excessive differential settlement and cracking to these facilities. The scientific solution required to ensure safety and serviceability of the constructed infrastructure is to improve the strength and durability properties of the supporting ground. In this study, shredded plastic is employed as a low cost and locally available additive to improve strength characteristics of the desert sand. The study shows a remarkable increase in the shear strength and normal settlement of the soil. A seven (07) degree increase in angle of internal friction is achieved by adding 0.4 percent of the shredded plastic additive. The effect of different proportions and sizes of the plastic strips is also investigated to obtain optimum values. Such a long-lived solution will seek to reduce maintenance and repair costs of the infrastructure facilities laid on problematic soil along with reduction of environmental pollutants.

Bending performance and calculation of reinforced beam with hybrid fiber and CaCO3 whisker

  • Li Li;Yapeng Qin;Mingli Cao;Junfeng Guan;Chaopeng Xie
    • Computers and Concrete
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    • 제31권3호
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    • pp.197-206
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    • 2023
  • In this paper, the bending performance of a MSFRHPC (containing steel fiber, polyvinyl alcohol (PVA) fiber, and CW)-reinforced beam was studied for the first time. Introducing a multiscale fiber system increased the first crack load (up to 150%), yield load (up to 50%), and peak load (up to 15%) of reinforced beams. The multiscale fiber system delays cracking of the reinforced beam, reduces crack width of the reinforced beam in normal use, and improves the durability of the beam. Considering yield load and peak load, the reinforcing effect of multiscale fiber on the high-reinforcement ratio beam (1.00%) is better than that on the low-reinforcement ratio beam (0.57%). Introducing fibers slowed the development of cracks in the reinforced beam under bending. With the added hybrid fiber, the deformation concentration of reinforced beams after yield was more significant with concentration in 1 or 2 cracks. A model for predicting the flexural capacity of MSFRHPC-reinforced beams was proposed, considering the action of multiscale hybrid fibers. This research is helpful for structure application of MSFRHPC-containing CW.

Study of the design and mechanical performance of a GFRP-concrete composite deck

  • Yang, Yong;Xue, Yicong;Yu, Yunlong;Liu, Ruyue;Ke, Shoufeng
    • Steel and Composite Structures
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    • 제24권6호
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    • pp.679-688
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    • 2017
  • A GFRP-concrete composite bridge deck is presented in this paper. This composite deck is composed of concrete and a GFRP plate and is connected by GFRP perfobond (PBL) shear connectors with penetrating GFRP rebar. There are many outstanding advantages in mechanical behavior, corrosion resistance and durability of this composite deck over conventional reinforced concrete decks. To analyze the shear and flexural performance of this GFRP-concrete composite deck, a static loading experiment was carried out on seven specimens. The failure modes, strain development and ultimate bearing capacity were thoroughly examined. Based on elastic theory and strain-based theory, calculation methods for shear and flexural capacity were put forward and revised. The comparison of tested and theoretical capacity results showed that the proposed methods could effectively predict both the flexural and shear capacity of this composite deck. The ACI 440 methods were relatively conservative in predicting flexural capacity and excessively conservative in predicting shear capacity of this composite deck. The analysis of mechanical behavior and the design method can be used for the design of this composite deck and provides a significant foundation for further research.

내측 족저부 감각 유리피판을 이용한 조직결손 재건술 (Clnical Application of Sensate Instep Free Flaps)

  • 이훈범;탁관철
    • Archives of Reconstructive Microsurgery
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    • 제3권1호
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    • pp.54-63
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    • 1994
  • Pulp and palm of the hand and heel of the sole are anatomically unique. Satisfactory reconstruction of these areas presents the plastic surgeon with many challenges and requires durable and sensible skin coverage, minimal donor morbidity and reliable operative procedure. We presents 7 clinical cases of sensate instep free flap transfer in this paper during the last 2 years. Three cases were soft tissue defects due to crushing and avulsion injury on the pulp of finger. 1 case was unstable scar and redundant flap after reconstruction of soft tissue dect of palm and 1 case was contracture of first web of hand. One case was a soft tissue defect due to avulsion injury on heel. Lastly, one case was chronic osteomyelitis with open wound on lateral malleolar area. Follow-up period ranged from 3 months to 2 years. Through the whole follow-up period, all flaps were viable and durable to persistant stress or weight bearing and were sensible enough to porotect the recocstructed area from injuries and maintain functions. In conclusions, the instep free flap should be considered as a valuable tool in reconstruction of hand and extremity requiring durability and sensation.

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궤도차량 변속기 구동용 베벨기어의 개선설계 (Design Improvement of the Driving Bevel Gear in Transmissions of a Tracked Vehicle)

  • 정재웅;김광필;지현철;문태상
    • 한국기계가공학회지
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    • 제14권2호
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    • pp.1-6
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. The bevel gears are major components for the transmission of power in a transmission. Increasing the tooth surface roughness and chamfering of the bevel gears, especially, we aim to improve the quality of transmission. In this study, design structural evaluation is conducted on bevel gears of transmission for tracked vehicle using the ROMAX-DESIGNER program. By doing so, design safety of the bevel gears has been evaluated based on the gear strength theory of ANSI/AGMA 2003 B97 standard.