• Title/Summary/Keyword: drying operation

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A Numerical Study on the Spray Dryer Characteristic for Manufacture of Deep Sea Water Salt (해양심층수 기능성소금 제조를 위한 분무건조기 특성의 수치해석적 연구)

  • Kim, Hyeon-Ju;Shin, Phil-Kwon;Park, Seong-Je
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.24-29
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    • 2003
  • Deep sea water has cold temperature, abundant nutrients and minerals, and good water quality that is pathogen-free and stable. Compared with surface water, deep sea water contains more nutrition salt, such as nitrogen and phosphor. Moreover, if has the good balance of minerals. Because of the ability of the spray drying process to produce a free-flowing power considering of spherical particles with a well-defined size distribution and the rapid drying times for heat-sensitive material, spray drying is attractive for a wide range of applications spray drying is a unique unit operation in which powders are produced from a liquid feed in a single processing step. Key component of the process are atomizer, spray chamber. Design of spray chamber should be based on the atomizer type, the production rate, and the particle size required. Because of the complex processes taking place during spray drying, traditional design method are based on pilot-plant tests and empirical scale-up rules. Modern technique such as CFD have a role to play in design and troubleshooting.

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Optimization of Pine Flavor Microencapsulation by Spray Drying

  • Lee, Shin-Jo;Lee, Yang-Bong;Hong, Ji-Hyang;Chung, Jong-Hoon;Kim, Suk-Shin;Lee, Won-Jong;Yoon, Jung-Ro
    • Food Science and Biotechnology
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    • v.14 no.6
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    • pp.747-751
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    • 2005
  • Microencapsulation of pine flavors was investigated to determine the optimum wall material and spray drying condition. ${\beta}$-Cyclodextrin, maltodextrin, and a 3:1 mixture of maltodextrin and gum arabic were evaluated as wall materials. The latter mixture was determined to be the best wall material based on dispersion capacity and flavor yield. Spray drying effectiveness was evaluated using a $3^3$ fraction factorial design and statistical analysis. The optimum operation condition was an inlet air temperature of $175^{\circ}C$, inlet airflow rate of $0.65\;m^3/min$ and atomizing pressure of 180 kPa, which resulted in a 93% flavor yield. The best particle shape observed by SEM was a round globular shape obtained under the above spray drying condition, whereas lower temperatures and higher inlet airflow rates resulted in initial and full collapses, respectively. The round globular shapes remained stable for at least one month.

A Study on the Conditions of Drying Efficiency for Conveyor-Belt-Type Dryers Employing Continuous Decompression Indirect Heating Method (연속 감압-간접열 방식의 벨트형 건조장치를 이용한 건조효율 연구)

  • Ha, Sang-An;Kim, Dong-Kyun;Wang, Jei-Pil
    • Resources Recycling
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    • v.24 no.6
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    • pp.54-60
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    • 2015
  • The objective of this study is to develop a belt-type dryer with a capacity of 1 ton/day, thereby improving drying efficiency by more than 70% and reducing the size of dryers by more than 50%, and thus making dryers smaller and lighter to reduce the installation and operation costs by more than 20%. We identified structural improvements by analyzing existing dryers employing indirect heating and verified the superior drying performance of the proposed method through some basic experiments. Furthermore, we verified the improvements in the heat transfer and drying characteristics as we conducted the experiments at reduced pressure.

Lab-scale experimental setup to evaluate the performance of band driers (통기밴드식 건조기의 성능 평가 실험 장치)

  • Seongmin, Park;Sang Hyun, Oh;Sung Il, Kim;Wonjung, Kim
    • Journal of the Korean Society of Visualization
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    • v.20 no.3
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    • pp.36-41
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    • 2022
  • Drying process is involved in the production of various products including food, textiles, paper, pharmaceuticals, and batteries. Phase change of liquid to vapor generally requires enormous thermal energy, so in order to save energy, it is advantageous to develop an appropriate drier and use it under appropriate operating conditions, depending on the characteristics of materials. However, due to the complex, multiscale heat and mass transfer occurring during drying processes, predictions of appropriate drying conditions before actual operation are not easily achieved, leading to challenges in designing driers. Here, we developed a lab-scale experimental setup to evaluate the performance of band dries. The experimental setup was used to measure the moisture content and temperature change in the materials being dried in a belt dryer. Experimental results obtained using our lab-scale setup allow us to predict the performance of a full-scale band drier, thus suggesting a practical framework for predicting the drying process of various materials and developing band driers.

Optimization of Drying and Storage System for Paddy Using the Grain Cooler (곡물냉각기를 이용한 벼 건조 및 저장시스템의 최적화)

  • 김동철;김의웅
    • Food Science and Preservation
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    • v.11 no.2
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    • pp.269-275
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    • 2004
  • This study was conducted to develop an optimization model using Box's Complex Algorithm, and to determine optimum operating conditions to minimize costs for the drying and storage system using the grain cooler. To minimize the system operation cost, the optimum moisture contents after the first drying were found to be from 17.2 to 19.8 %. And optimum drying and cooling capacities were obtained. The combination of the dryer and grain cooler was found to be economical, showing enhancement of the drying capacity over 50%, and decrease of drying cost over 10%. When the circulating grain dryers of 6 and 20 ton/batch were used in conjunction with the grain cooler, the cost required for drying and storage system for paddy were 28,464∼33,317won/ton and 20,588∼26,511 won/ton, respectively, which was from 2.6 to 27.3% lower than that of conventional drying and storage system.

Dry-out conditions of free-breathing PEMFC with dry $H_2$ gas (자연급기 무가습 연료전지의 Dry-out조건)

  • Park, Sang-Kyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.225-230
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    • 2006
  • This study investigates drying condition when a small fan is added to a operating the free-breathing proton exchange membrane fuel cells (PEMFCs) with dry $H_2$ and Air. Polarization tests were conducted on PEMFCs at cell temperatures between 30 and $50^{\circ}C$ under dry operation. In the results, the cell performance strongly depended on the cell temperature and the cathode gas stoichiometric flow rates. The cell performance increases as cell temperature decreases from 50 to $30^{\circ}C$. In the domain where the stoichiometry of air is quite large, reduction of the concentration overpotential compensated the increased internal resistance due to drying. The maximum performance was obtained at the small air flow rate beyond which flooding occurs. This indicates that the fan should be operated in the stoichiometry domain with a well designed cell structure to avoid flooding.

Drying of Crops with Solar Heated Air -Drying of Rough Rice - (태양열을 이용한 농산물건조에 관한 연구 (I)-벼의 건조에 대하여)

  • 이문남;금동혁;류능환
    • Journal of Biosystems Engineering
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    • v.3 no.2
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    • pp.100-113
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    • 1978
  • Drying grain with conventional artificial drying methods requires great quantities of petroleum fuels. Depletion of fossil fuel increases the need of the utilization of solar energy as an alternative to petroluem fuels for drying grain , an energy intensive agricultural operation. Many techniques for the utilization of solar energy in grain drying have been developed, however, there are many problems in adopting solar energy as an energy sources for drying grain. Futhermore, very little research has been done on solar grain drying in Korea. This study was conducted to evaluate the availability of solar energy for drying of rough rice in Chuncheon, Suweon, and Jinju areas based on 50year meteorological data, and to analyze experimentally the performance of a solar air collector for dying grain, and to find the effects of solar heated air compared to unheated air on the rate of drying and energy consumption required for drying of rough rice. The results of this study was may be summarized as follows ; 1. Monthly average daily total radiation on a horizontal surface in October was 260.6 ly/day for Chuncheon, 240.3 ly/day for Suweon , and 253.4 ly/day for Jinju area, respectively. 2. the ratio of monthly average daily diffuse radiation to daily total radiation on a horizontal surface was approximately 0.41 for Chuncheon, 0.45 for Suweon, and 0.44 for Jinju area, respectively. 3. Although the statistical distribution curves of daily total radiation for the three locations were not identical , the differences among them were not large and may be neglected for many practical purposes. 4. I was estimated that the optimum tilting angle of the collector in October was approximately 46 degrees for Chuncheon and Suweon and 45 degrees for Jinju. 5. The ratio of the total radiation on a optimum tilting plane to that on a horizontal plane was estimated to be 1.36 for Chuncheon, 1.31 for Suweon, and 1.27 for Jinju , respectively. 6. The collection efficiency of the solar air collector ranged from 47. 8 to 51. 5 percent at the air flow rates of 251. 1-372.96 $m^3$/hr. High efficiency remained nearly , constant during the best sunshine hours, 10 a.m. to 2 p.m. and decreased during other hours. More energy was collected as the air flow rate incresed. 7. The average temperature rise in the drying air from the solar collector for the test period varied from $6.5^\circC$ to $21.8^\circC$ above the ambient air temperature. 8. Solar-dried rough rice averaged 13.7 percent moisture (w.b.) after 130 hours of drying with the air flow rate of 1. 64 ccm/$m^3$, and rough rice dried with natural air averaged 15.1 percent moisture (w.b.) after 325 hours of drying with the same air flow rate. 9. Energy saving of 2.4 kwh per $m^3$ percentage point of moisture removed was obtained from solar heated air drYing. The solar bin used 53.3 percent less energy per percentage point of moisture removed than the natural air bin.

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Mat Drying Characteristics of the Wet-thresheds Rough-rice and Effect of Drying Environment on the Cracks Formation (생탈곡(生脱糓)벼의 깔아말림 특성(特性)과 건조조건(乾燥條件)이 동할미(胴割米) 발생(發生)에 미치는 영향(影響))

  • Chun, Jae Kun;Choi, Boo Dol;Lee, Jeong Cheol
    • Journal of Biosystems Engineering
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    • v.6 no.2
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    • pp.58-64
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    • 1982
  • The fresh threshed paddy-mat dryings on the various environments were analyzed on their drying characteristics and rice quality resulted. The moisture content of paddy was mainly determined by the accumulated solar energy received, and which was expressed as a simple equation. The drying characteristics revealed to follow a constant rate drying type, and as the depth increased the more typical constant-rate drying pattern was observed. The relationship between the drying rate and bed depth was established with a simple exponential equation. The raking operation during the drying period showed a favorable effect both on the drying rate and the reduction of crack formation. Drying environments such as straw mat, concrete, ground, polyethylene film did not affect significantly the drying rate and rice quality. Considering the drying rate and quality, the optimum bed depth of mat paddy drying was around 6 cm.

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A Study on the Closed-Loop Air Drying Technology for Drying Wastewater Sludge (하수슬러지 건조를 위한 폐루프 공기건조 기술에 관한 연구)

  • Lee, Jung-Eun;Cho, Eun-Man;Kang, Dong-Hyo
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.12
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    • pp.821-827
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    • 2012
  • Air drying is a technology to dry sludge at the ejector and multi cyclone as intaking and blowing air from outside. So, this technology has a weak point that operating fluctuation is large according to an outside conditions as well as energy consumption is also large due to open loop structure. This is to develop the closed-loop air drying system to be built the dehumidifier consisted of condenser, cooler and compressor at rear side of separator of air dryer, as a way to solve some problem. Air is circulation by the method of blowing-drying-dehumidifying-blowing within this system. It is analyzed that an air circulated at closed-loop air drying equipment contains the energy of 50% more compared with open-loop air drying and is operated regularly because of quality maintenance of air to dry sludge. And also it is analyzed that the cost of drying sludge of 1 ton by closed-loop air drying equipment is lower about 35% than conventional equipment. Therefore, this is evaluated by useful drying technology to face an unexpected climatic conditions due to regular operation as well as low energy consumption.