• Title/Summary/Keyword: dryer facility

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A Study on Operating Method to Save Energy from the Adsorption Dryer in the Process of Purifying Compressed Air (고순도 압축공기 제조시스템의 흡착식 Dryer에서 에너지절감을 위한 운전방법에 관한 연구)

  • Kang, Seok-Wan;Chang, Sung-Ho;Kim, Hyeon-Joon;Kim, Sung-Soo;Lee, Yeong-Wook
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.3
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    • pp.180-191
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    • 2016
  • Optimizing energy usage for maximum efficiency is an essential goal for manufacturing plants in every industrial manufacturing sector. The generation and distribution of purifying compressed air is a large expense incurred in practically all manufacturing processes. Not only is the generation and treatment expensive equipment of compressed air, but frequent maintenance and effective operation is also required. As a plant's compressed air system is often an integral part of the production process, it needs to be reliable, efficient, and easy to be maintain. In this paper, we study to find operating method to save energy from the adsorption dryer in the process of purifying compressed air, which is required for a clean room production site in "A" company. The compressed air passes through a pressure vessel with two "towers" filled with a material such as activated alumina, silica gel, molecular sieve or other desiccant material. This desiccant material attracts the water from the compressed air via adsorption. As the water clings to the desiccant, the desiccant particle becomes saturated. Therefore, Adsorption dryer is an extremely significant facility which removes the moisture in the air $70^{\circ}C$ below the dew point temperature while using a lot of energy. Also, the energy consumption of the adsorption dryer can be varied by various operating conditions (time, pressure, temperature, etc). Therefore, based on existing operating experiments, we have searched operating condition to maximize energy saving by changing operating conditions of the facility. However, due to a short experiment period (from September to October), further research will be focused on considering seasonality.

Research on composting of sewage sludge using dryer facility with indirect heating system (간접가온 건조방식의 건조시설을 이용한 하수슬러지 퇴비화에 관한 연구)

  • Baik, Seon-Jai;Han, In-Sup;Choi, Ick-Hoon;Kang, Sung-Hyo;Hong, Seong-Min
    • Journal of Korean Society of Water and Wastewater
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    • v.28 no.3
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    • pp.299-304
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    • 2014
  • The need of reusing sewage sludge is highly increasing as the amount of domestic sewage sludge is growing and sewage management strategies were reinforced. Accordingly, in this research, we studied the composting possibility of sludge in sewage treatment plant J, using dryer facility with indirect system by conducting component analysis of dried sludge and experiment on cultivating crops. It was observed from the component analysis, that the dried sludge is appropriate for both decomposed manure standard of Ministry of Environment and fertilizer standard of Rural Development Administration. Besides, in the experiment on cultivating lettuce, the experimental group(soil + dried sludge) was superior to the control group(soil + bed soil) in apparent condition of leaves tensity and damage by disease and pest. In case of cultivating tomato, the experimental group showed stronger durability of fruits dangling on stems compared to the control group after 9 weeks. Consequently, the excess sludge dried by indirect heating system in the sewage treatment plant J is appropriate for the standard of both Ministry of Environment and Rural Development Administration and show good result in experiment on cultivating crops therefore it can be reused for composting.

Modeling and Optimization of Rice Drying and Storage System in Korea(I) -Layout and Design of Model System- (한국에 있어서 미곡(米穀)의 건조(乾燥) 및 저장(貯藏)을 위한 시스템의 모델 개발 및 적정규모 선정에 관한 연구(I) -모델 시스템의 Layout 및 설계-)

  • Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.11 no.2
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    • pp.66-75
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    • 1986
  • In order to improve the traditional post harvest system in Korea, a model for mechanized grain drying and storage facilities was developed. Also, a computer program for the model system was developed. For the study, flat type steel bin and circulation type dryer were selected for the model and Fortran language was used for the computer program. This program was tested by using various practical data. The following results were obtained from the study: 1. The general model developed can be used for designing a rough rice drying and storage facility within the range from 100 ton to 1000 ton capacity. 2. Major output of the computer program for designing a model system were as follow; a. The dimension of the plant. b. The storage bin size, dryer number and dryer size. c. The dimension of individual equipment and its required HP. d. Capital requirement and operating cost of the model system.

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Study on Design Technology of Heat Pump Cycle for High Temperature Performance (고온 생산용 열펌프 사이클 설계)

  • Kim, Jong-Ryul;Kim, Seok-Young;Kim, Yong-Min;Lee, Kong-Hoon;Kim, Ook-Joong;Yi, Sung-Chul;Jung, Chi-Young;Kim, Jong-Ryeol
    • Journal of Energy Engineering
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    • v.19 no.4
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    • pp.228-233
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    • 2010
  • About 55% of total energy is consumed in the industrial division. The industrial heat pump application will show magnificent energy saving effect as well as higher cost efficiency because of larger energy consuming volume of each facility and longer operation hour and higher stability against seasonal temperature change. Over 90% of dryer for industrial usage has hot wind heat source and hot wind dryer is the representative type covering 68.7% while its 30 ~ 50% lower heat efficiency causes lots of energy loss by exhaust air. Re-usage of exhaust air can improve energy efficiency of dryer because 68% heat energy or 78% of hot air lose in exhaust air. Therefore, high temperature heat pump dryer can be the best alternative. Comparing to the existing dryer with 30% ~ 50% energy efficiency, newly developing high temperature heat pump dryer will enhance energy efficiency up to 60% ~ 80% efficiency. In this paper, heat pump system for high temperature was designed, constructed and tested. The results have shown that system COPh is estimated as 3.3.

Technical/Systemic Approach to Safety Assesment of Thermoprocessing Equipment Consuming LNG for Classification of Hazardous Area (LNG를 사용하는 설비에서의 폭발위험장소 적용 및 구분에 대한 제도/기술적 접근방안)

  • Choi, Sang-Won
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.33-40
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    • 2011
  • In the hazardous areas where explosive liquids, vapors and gases exist, electrical apparatus/equipment should have explosion-proof construction. The consuming of liquefied natural gas(LNG) has markedly increased in the industrial field, especially in aspect of some thermoprocessing equipment, boiler, dryer, furnace, annealer, kiln, regenerative thermal oxidizer(RTO) and so on. Because it has many merits, clean fuel, safety, no transportation/storage facility and so on. It is strongly recommend that the classification of hazards has to be decided to prevent and protect explosion which may occur in thermoprocessing equipment. In this paper, the operated thermoprocessing equipments in industrial area investigated and explosion risk assessment about LNG leakage from its facilities was performed through numerical calculation and computer simulation. Finally, we suggest the systemic/technical approach for safety assessments of thermoprocessing equipments consumed LNG fuel which are specially subjected to classification of hazardous area.

Prospect of large scale Grain Drying, Storage and Milling Facility Complex in Korea (우리나라의 대규모 곡물 종합조제시설의 문제점 및 전망)

  • Kim, Tae Wook;Park, Kyung Kyoo
    • Current Research on Agriculture and Life Sciences
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    • v.14
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    • pp.37-47
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    • 1996
  • The main objectives of this studies are to present the most desirable rice processing complex model system in a given our situations by comparision and analyzing the major factors and, also recommend the future prospect of the rice processing complex in Korea. There are 3 different rice processing complex models in Korea. Those are concrete bin, flat type steel bin and square bin. These systems have a lot of differences and have their own characteristics such as capital requirement, efficiency, storage capacity and quality controls. The major problems of the existing rice processing centers in Korea are high fixed cost and the unbalnced systems. Following is summary to solve this problems: 1. Development of the large scale harvester and high speed continuous dryer. 2. Quality inspective system of bulk grain and large scale temporary storage facilities. 3. Large size readjustment of arable land. 4. Select the convenient location of rice processing center and formulation of well equipment facilities.

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Risk Priority Number of Chemical Facilities by the Risk Assessment of Injury Analysis in the Chemical Plant (재해분석을 통한 화학공장의 위험성 평가에 따른 화학설비의 위험도 우선순위)

  • Shin, Woonchul
    • Journal of the Korean Institute of Gas
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    • v.17 no.4
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    • pp.39-44
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    • 2013
  • There have been large explosions at some chemical plants recently. Accidents in chemical plants have been caused mainly by servicing for maintenance. There is a need to find a key target for effective injury prevention in maintenance. In this paper, facilities were selected as a key target and the risk priority numbers of the facilities were calculated in order to prioritize preventative measures. The research method was based on the followings; the list of the facilities is found through injury analysis. Then, the risk of each facility was calculated by the frequency of accidents and the working day loss through injuries. In addition, the risk of the facilities was calculated again by the frequency and the severity based on knowledge and experience of experts. As a result, the facilities in chemical plant maintenance are ranked in order of high to low risk priority number; reactor, dryer, tank lorry, etc. In the future, special measures and attention should be directed according to the risk priority number during the maintenance of chemical plants.

Tissue Preparation with t-Butyl Alcohol Freeze-drying Method for Scanning Electron Microscopy: Application for Rat Liver (t-Butyl Alcohol 동결건조법을 이용한 흰쥐 간장의 주사전자현미경적 관찰)

  • Uhm, Chang-Sub;Park, Eun-Kyung;Park, Chang-Hyun
    • Applied Microscopy
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    • v.28 no.3
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    • pp.299-306
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    • 1998
  • T-butyl alcohol (TBA) freeze-drying method originally designed by Inoue and Osadake (1989) was adopted to dry specimens for scanning electron microscopy and the results were compared with those dried using critical point dryer (CPD). Small pieces $(1\times1\times3mm)$ of liver of Sprague-Dawley rats were cut and fixed in 2% glutaraldehyde in 0.1 M sodium cacodylate buffer after anesthesia, and processed for scanning electron microscopy by several modifications of TBA freeze-drying methods and by the standard preparation method using CPD. The bile canaliculi and sinusoidal endothelial surface were observed. Tissue dehydrated with TBA before TBA freeze-drying preserved the structures best comparable to those prepared with CPD. This result suggests that combination of dehydration with TBA and TBA freeze-drying is a superior method to the original TBA freeze-drying method dehydrated with ethanol.

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The Theory for Predicting the Moisture Distribution of Stored Grains

  • Murata, Satoshi;Kawao, Toshio;Nakano, Kohei;Kida, Tamaki
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.932-941
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    • 1993
  • High moisture content of barley seeds, which were carried to the laboratory within 10 minutes after harvest, were stored in air tight bottle at constant temperature, and the individual moisture contents the grains were measured at predecided tim intervals. The theory of predicting the moisture movement between two kinds of different moisture content grains was tried to apply to the prediction of the moisture distribution and tried to apply to the prediction of the moisture distribution and the comparison of the predicted values with the observed dta showed the good suitability of the theory. The shape of the moisture distribution predicted form the theory were similar to the observed ones for the temperature range of 10 to $50^{\circ}C$. This study will be useful in designing the mix-storage facility or dryer.

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A Study on Combustion Characteristics of Pulverized Fuel Made from Food Waste (음식물쓰레기로 부터 제조한 분체연료 연소특성)

  • Son, Hyun-Suk;Park, Yung-Sung;Kim, Sang-Guk
    • New & Renewable Energy
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    • v.4 no.4
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    • pp.37-43
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    • 2008
  • Three properties of food waste are water 80%, ash 3%, volatile matter 17%. When food waste goes through treatment process such as removal of foreign substances, removal of water as well as sodium, dryness, and pulverization, it transforms into 4,000 Kcal/kg purverized fuel if moisture content is below 13%. Fuel ratio (fixed carbon/volatile matter) of purverized fuel is low compared with bituminuous coal. Ignition temperature measured by thermogravimetry analyzer is about $460^{\circ}C$. Combustion test of purverized fuel have been performed using energy recovery facility which include storage tank of dewatered cake, dryer, hammer mill, combuster including burner, boiler, flue gas treatment equipment. When 160-180 kg/hr of fuel is steadily supplied to burner for 3 hours, combustor temperature reaches about $1000^{\circ}C$ and CO is 77-103 ppm at 1.55 excess air ratio and SOx and Cl are under 2 ppm and 1ppm, respectively. This experiment demonstrate that purverized fuel made from food waste could be an alternative clean energy at the age of high oil price.

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