• Title/Summary/Keyword: dry press

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Analysis of post-failure response of sands using a critical state micropolar plasticity model

  • Manzari, Majid T.;Yonten, Karma
    • Interaction and multiscale mechanics
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    • v.4 no.3
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    • pp.187-206
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    • 2011
  • Accurate estimations of pre-failure deformations and post-failure responses of geostructures require that the simulation tool possesses at least three main ingredients: 1) a constitutive model that is able to describe the macroscopic stress-strain-strength behavior of soils subjected to complex stress/strain paths over a wide range of confining pressures and densities, 2) an embedded length scale that accounts for the intricate physical phenomena that occur at the grain size scale in the soil, and 3) a computational platform that allows the analysis to be carried out beyond the development of an initially "contained" failure zone in the soil. In this paper, a two-scale micropolar plasticity model will be used to incorporate all these ingredients. The model is implemented in a finite element platform that is based on the mechanics of micropolar continua. Appropriate finite elements are developed to couple displacement, micro-rotations, and pore-water pressure in form of $u_n-{\phi}_m$ and $u_n-p_m-{\phi}_m$ (n > m) elements for analysis of dry and saturated soils. Performance of the model is assessed in a biaxial compression test on a slightly heterogeneous specimen of sand. The role of micropolar component of the model on capturing the post-failure response of the soil is demonstrated.

Study of Turbine Module Design for Die Casting Mold Release Injection Robot System (다이케스팅 이형재 분사 로봇시스템의 터빈 모듈 설계에 관한 연구)

  • Choi, Hyun-Jin;Son, Young-Bum;Park, Chul-Woo;Lee, Seung-Yong;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.1-7
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    • 2015
  • Cleaning by injecting dry ice and water is a generally adopted trend these days to clean molds (injection, diecasting foundry, press, rubber mold, etc). This cleaning method is performed manually, or by installing multiple high pressure spray nozzles. We have manufactured a turbine cleaning module device that is able to clean diecasting modules at any position and angle in the space by mounting an articulated robot instead of the existing pipe type injection nozzle, to minimize lead time and enhance working yield of the cleaning process. In this paper, we analyzed process factors that are required to design the turbine module by reviewing number of revolution, and results according to different blade angles and thicknesses of the mold release injection turbine module, using computational fiuid dynamics (CFD).

Performance of steel beams strengthened with pultruded CFRP plate under various exposures

  • Gholami, M.;Sam, A.R. Mohd;Marsono, A.K.;Tahir, M.M.;Faridmehr, I.
    • Steel and Composite Structures
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    • v.20 no.5
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    • pp.999-1022
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    • 2016
  • The use of Carbon Fiber Reinforced Polymer (CFRP) to strengthen steel structures has attracted the attention of researchers greatly. Previous studies demonstrated bonding of CFRP plates to the steel sections has been a successful method to increase the mechanical properties. However, the main limitation to popular use of steel/CFRP strengthening system is the concern on durability of bonding between steel and CFRP in various environmental conditions. The paper evaluates the performance of I-section steel beams strengthened with pultruded CFRP plate on the bottom flange after exposure to diverse conditions including natural tropical climate, wet/dry cycles, plain water, salt water and acidic solution. Four-point bending tests were performed at specific intervals and the mechanical properties were compared to the control beam. Besides, the ductility of the strengthened beams and distribution of shear stress in adhesive layer were investigated thoroughly. The study found the adhesive layer was the critical part and the performance of the system related directly to its behavior. The highest strength degradation was observed for the beams immersed in salt water around 18% after 8 months exposure. Besides, the ductility of all strengthened beams increased after exposure. A theoretical procedure was employed to model the degradation of epoxy adhesive.

Soil water characteristic curve and improvement in lime treated expansive soil

  • Al-Mahbashi, Ahmed M.;Elkady, Tamer Y.;Alrefeai, Talal O.
    • Geomechanics and Engineering
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    • v.8 no.5
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    • pp.687-706
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    • 2015
  • Methods commonly used to evaluate the improvement of lime-treated expansive soil include swelling characteristics and unconfined compressive strength. In the field, lime-treated expansive soils are in compacted unsaturated state. Soil water characteristic curves (SWCCs) represent a key parameter to interpret and describe the behavior of unsaturated expansive soil. This paper investigates the use of SWCC as a technique to evaluate improvements acquired by expansive soil after lime treatment. Three different lime contents were considered 2%, 4% and 6% by dry weight of clay. Series of tests were performed to determine the SWCC for the different lime content under curing periods of 7 and 28 day. Correlations between key features of the soil water characteristic curves of lime treated expansive soils and basic engineering behavior such as swelling characteristics and unconfined compression strength were established. Test results revealed that initial slope ($S_1$), saturated water content ($w_{sat}$), and air entry value (AEV) play an important role in reflecting improvement in engineering behavior achieved by lime treatment.

Soil modification by addition of cactus mucilage

  • Akinwumi, Isaac I.;Ukegbu, Ikenna
    • Geomechanics and Engineering
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    • v.8 no.5
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    • pp.649-661
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    • 2015
  • This research provides insight on the laboratory investigation of the engineering properties of a lateritic soil modified with the mucilage of Opuntia ficus-indica cladodes (MOFIC), which has a history of being used as an earthen plaster. The soil is classified, according to AASHTO classification system, as A-2-6(1). The Atterberg limits, compaction, permeability, California bearing ratio (CBR) and unconfined compressive strength of the soil were determined for each of 0, 4, 8 and 12% addition of the MOFIC, by dry weight of the soil. The plasticity index, optimum moisture content, swell potential, unconfined compressive strength and permeability decreased while the soaked and unsoaked CBR increased, with increasing MOFIC contents. The engineering properties of the natural soil, which only satisfies standard requirements for use as subgrade material, became improved by the application of MOFIC such that it meets the standard requirements for use as sub-base material for road construction. The effects of MOFIC on the engineering properties of the soil resulted from bioclogging and biocementation processes. MOFIC is recommended for use as a modifier of the engineering properties of soils, especially those with similar characteristics to that of the soil used in this study, to be used as a pavement layer material. It is more economical and environment-friendly than conventional soil stabilizers or modifiers.

Influence of freeze-thaw on strength of clayey soil stabilized with lime and perlite

  • Yilmaz, Fatih;Fidan, Duygu
    • Geomechanics and Engineering
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    • v.14 no.3
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    • pp.301-306
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    • 2018
  • Stabilization of clayey soil has been studied from past to present by mixing different additives to the soil to increase its strength and durability. In recent years, there has been an increasing interest in stabilization of soils with natural pozzolans. Despite this, very few studies have investigated the impact of pozzolanic additives under freeze-thaw cycling. This paper presents the results of an experimental research study on the durability behavior of clayey soils treated with lime and perlite. For this purpose, soil was stabilized with 6% lime content by weight of dry soil (optimum lime ratio of the the soil), perlite was mixed with it in 0%, 5%, 10%, 20%, 25% and 30% proportions. Test specimens were compacted in the laboratory and cured for 7, 28 and 84 days, after which they were tested for unconfined compression tests. In addition to this, they were subjected to 12 closed system freeze-thaw cycles after curing for 28 days. The results show that the addition of perlite as a pozzolanic additive to lime stabilized soil improves the strength and durability. Unconfined compressive strength increases with increased perlite content. The findings indicate that using natural pozzolan which is cheaper than lime, has positive effect in strength and durability of soils and can result cost reduction of stabilization.

Application of ultra-high performance fiber reinforced concrete for retrofitting the damaged exterior reinforced concrete beam-column joints

  • Al-Osta, Mohammed A.;Khan, Muhammad I.;Bahraq, Ashraf A.;Xu, Shi-Yu
    • Earthquakes and Structures
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    • v.19 no.5
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    • pp.361-377
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    • 2020
  • In the present research work, the effectiveness and the efficiency of a retrofitting approach using a layer of ultra-high performance fiber reinforced concrete (UHPFRC) jacket for damaged substandard exterior beam-column joints (BCJs) is experimentally investigated. The main objective of this study is to rehabilitate the already damaged BCJs to meet the serviceability requirements without compromising safety. According to the proposed strengthening technique, a chipped surface, lightly brushed with a dry condition was selected for making a successful bond between normal concrete substrate surface (NCSS) and UHPFRC. Then a fresh UHPFRC jacket with a thickness of 30 mm was cast around the damaged specimens. The entire test matrix was comprised of three 1/3 scale damaged exterior BCJs with a different column axial load (CAL). These specimens were repaired with UHPFRC and retested under monotonic loading. Based on the experimental results, repaired specimens showed an excellent performance in terms of their load-displacement response, maximum strength, displacement ductility, initial stiffness, secant stiffness and energy dissipation capacity when compared with the corresponding values registered when these specimens were tested in their virgin state. This rehabilitative intervention not only restored the strength, stiffness, ductility and energy dissipation capacity of severely damaged specimens but also improved their performance.

Fatigue wear of polyamides with surface defects under different loading conditions

  • Abdelbary, Ahmed;Nasr, Mohamed N.A.
    • Advances in materials Research
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    • v.5 no.3
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    • pp.193-203
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    • 2016
  • Compared to metal-to-metal tribology, polymer tribology presents further complexity as it is more prone to be influenced by operating conditions. Over the past two decades, progress in the field of wear of polymers has led to the establishment of more refined wear mechanisms. The current paper establishes the link between different load parameters and the wear rate of polymers, based on experimental investigations. A pin-on-plate reciprocating tribometer was used to examine the wear behaviour of polyamide sliding against a steel counterface, under constant and fluctuating loads, in dry conditions. In addition, the influence of controlled imperfections in the polymer surface upon its wear rate were examined, under cyclic and steady loading, in order to better understand surface fatigue wear of polymers. The imposed imperfections consisted of vertical artificial deep crack (slit) perpendicular or parallel to the direction of sliding. The study concludes with the followings findings; in general, wear of polymers shows a significant tendency to the type of applied load. Under cyclic loads, polymers show an increase in wear rate compared to those tested under static loads. Such increase was found to increase with the increase in cyclic load frequency. It is also demonstrated that surface cracks results in higher wear rates, particularly under cyclic loads.

Effects of coating material and cutting parameters on the surface roughness and cutting forces in dry turning of AISI 52100 steel

  • Keblouti, Ouahid;Boulanouar, Lakhdar;Azizi, Mohamed Walid;Yallese, Mohamed Athmane
    • Structural Engineering and Mechanics
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    • v.61 no.4
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    • pp.519-526
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    • 2017
  • In the present paper, the effects of cutting parameters and coating material on the performances of cutting tools in turning of AISI 52100 steel are discussed experimentally. A comparative study was carried out between uncoated and coated (with TiCN-TiN coating layer) cermet tools. The substrate composition and the geometry of the inserts compared were the same. A mathematical model was developed based on the Response Surface Methodology (RSM). ANOVA method was used to quantify the effect of cutting parameters on the machining surface quality and the cutting forces. The results show that feed rate has the most effect on surface quality. However, cutting depth has the significant effect on the cutting force components. The effect of coating layers on the surface quality was also studied. A lower surface roughness was observed when using PVD (TiCN-TiN) coated insert. A second order regression model was developed and a good accuracy was obtained with correlation coefficients in the range of 95% to 97%.

Effect of Filler Types on Phenol-Formaldehyde Resin Adhesive for Plywood (충전제의 종류가 합판용 페놀수지 접착제에 미치는 효과)

  • Oh, Yong-Sung
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.3
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    • pp.48-52
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    • 1998
  • Residues such as walnut, pinenut and peanut shells were used as a filler in adhesive for bonding radiata pine plywood. The nutshell residues were prepared by simply drying to 8% moisture content and grinding the dry material using a laboratory Wiley mill with a $75{\mu}m$ (200 mesh) screen. The nutshells residues were compared to a commercial filler commonly used in adhesives by the structural plywood and laminated veneer lumber industry in the United States. The adhesive mixes were made by following the recommended procedure of Georgia-Pacific Resins, Inc., using phenol-formaldehyde resin. For each filler type, three-ply plywoods, 6 mm nominal thickness and 30 by 30 cm in size, were fabricated at two press times (4 and 5 min) and around 30 minute assembly time. Evaluations of the nutshell residues were carried out by tension shear tests after cyclic boil tests on plywood. The results of the performance test included tension shear strength and wood failure. All plywoods made with the nutshell fillers were comparable to those made with the control filler. These results indicate that nutshell residues would be suitable as filler for plywood adhesives.

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