• Title/Summary/Keyword: drilling resistance

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Evalulation of Specific Gravity in Post Member by Drilling Resistance Test

  • Park, Chun-Young;Kim, Se-Jong;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.2
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    • pp.1-9
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    • 2006
  • The structural wooden members of the ancient building are deteriorated by fungi and termite over time. The deteriorate of the members causes the decrease of the specific gravity and the strength of it, so the stability of the building is threatened. Therefore, in this study, the evaluation of the specific gravity, which is correlated with the strength of the wood, was conducted in the post member using Nondestructive Evaluation (NDE) - Drilling Resistance Test (DRT). For the purpose of it, the specific gravity and drilling resistance of small specimens was measured to obtain the correlation between the specific gravity and the drilling resistance. And then, the drilling resistance test of the post members, which were expected to have the deteriorated parts, was performed. Consequently, the correlation between the specific gravity and the drilling resistance was very high ($R^2=0.89$) and the distributions of the specific gravity were evaluated for the each member. Also, the results were verified by the visual inspection of the cross section of it. Especially, the various variations of the wood member such as the deteriorated parts with termite or fungi and the crack could be detected exactly but the knot couldn't because the drill could pass by or could not penetrate the knot.

Estimation of the Mechanical Properties of the Concrete Tunnel Lining by Drilling Resistance Test (천공저항시험에 의한 콘크리트 터널라이닝의 역학적 특성 추정)

  • Choi, Soon-Wook;Sung, Yun-Chang;Cheong, Ho-Seop;Chang, Soo-Ho
    • Journal of the Korean Geotechnical Society
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    • v.23 no.11
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    • pp.87-98
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    • 2007
  • For the quick rehabilitation of a fire-damaged tunnel structure, it is the most important procedure to investigate the fire-induced damaged zone rapidly. This study aims to propose a new drilling resistance testing method by which mechanical properties of tunnel concrete lining altered by high temperature can be estimated easily and continuously. Especially, it alms to derive the relationships to estimate mechanical properties of mortar and concrete materials from drilling parameters. To obtain the optimum testing condition, a series of drilling resistance tests were carried out for mortar specimens. When the rotation per minute of drill bit, tile penetration rate and the bit diameter were 1,300 rpm, 1.40 mm/sec, and 10 mm respectively, the deviation of measured drilling resistance forces was minimal. Under the optimum testing condition, the relationships between drilling resistance and mechanical properties of mortar specimens were shown to be very favorable. The concept of replacing a mean value of resistance farces measured during drilling with the resistance energy was proposed to consider the effects of randomly distributed aggregates inside a concrete material on drilling resistance. When the concept was applied to concrete materials, a favorable relationship between actual compressive strength and drilling resistance energy was also successfully derived.

Development of Micro-hole Drilling Machine and Assessment of cutting Performance (마이크로흘 드릴링 머신의 개발 및 절삭성능 평가)

  • 김민건;유병호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.39-44
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    • 2001
  • In this paper, drill fred mechanism, cutting depth measuring device and sensing buzzer of drill contact were investigated in order to develop the micro-hole drilling machine. Also, measuring device of cutting resistance was developed in order to estimate cutting resistance from change of cutting condition. The results show that extremely-low fled rate(less then $17{\mu}m/S$${\mu}{\textrm}{m}$ /s) can be done and cutting depth can be measured by up to 1${\mu}{\textrm}{m}$ with developed drilling machine. Accordingly we could assemble a very cheap micro-hole drilling machine($\phi$ 0.05~0.5 mm). Also we got the some properties of cutting performance i.e. under the same condition, cutting torque decreases as increase of spindle speed and rapid fled of drill brings about the inferior cutting state under low spindle speed.

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Patterns of Resistographs for Evaluating Deteriorated Structural Wood Members

  • LEE, Jun Jae;KIM, Kwang Chul;BAE, Mun Sung
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.6
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    • pp.45-54
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    • 2003
  • The density and strength of wood is affected by degradations and defects, such as voids and knots. Old wooden structures such as traditional cultural properties have been deteriorated by these types of defects. They were evaluated by a visual observation that is difficult to evaluate the inner deterioration in structures. In this study, three nondestructive testing techniques were investigated to detect the wooden structural members. Ultrasonic stress wave tests, drilling resistance tests and visual inspections were used to examine the structural wood members. Patterns of Resistograph using by drilling resistance tests could indicate the features of internal wood such as voids, knots, decay, fungi, and so on. The technique just like as ultrasonic stress wave tests, however, difficult to detect exactly area where small amounts of internal deterioration in logs are. In spite of results of ultrasonic stress wave test, the internal deterioration of wooden structural members could be evaluated by the relationship between ultrasonic stress wave tests and drilling resistance tests.

A Study on the Effect of the Components of Cutting Resistance upon Friction between Drill and Inside Wall of Drilled Hole in Drilling (Drill가공시 Drill과 가공구명내벽과의 마찰이 절삭저항성분에 미치는 영향)

  • Koo, Youn-Yoog
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.3
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    • pp.28-40
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    • 1985
  • In this study, to check up on the effect of the components of cutting resistance upon friction between drill and inside wall of hole in drilling, the experiment was performed with individual specimen of carbon steel, cast iron, aluminium alloy under various cutting conditions: depth of hole, cutting speed, feed rate, shape and material of specimen. On the basis of the experimental results, the following conclusions are drawn; 1. The components of cutting resis- tance were increased in proportion to the increase of depth of hole owing to frictional resistance of drill margin and chip-jamming. 2. As feed rates increase, torque and thrust were increased. When comparing to the increasing rate for these components respecitively, thrust is higher tendency than torque. 3. As drill diameter increase, torque and thrust were increased. When comparing to the increasing rate for these components respectively, torque is higher tendency than thrust. 4. In the case of torque, the frictional resistance between drill margin and inside wall of drilled hole accounts for about 20 percent of carbon steel, 14 of cast iron, 10 aluminium alloy in drilling. But the effect of thrust force could be negligible. 5. Comparison between the theoretical and experimental results showed a close agreement so far as depth of hole is about three times of drill diameter. But there was a wide difference between them beyond the rane of three times, because of characteristics of the drilling process.

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Machining Characteristics of Tool Steels Manufactured by Electro Slag Casting Process (ESC 공정으로 제작된 금형강의 가공특성연구)

  • Kim, Jung-Woon;Kim, Bong-Joon;Lee, Deug-Woo;Moon, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1120-1126
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    • 2002
  • Machining characteristics of tool steels manufactured by electro slag casting process has been investigated in this study. For the estimation of machinability, turning and drilling tests are carried out. The chip shapes at various velocities are investigated for the comparison of turning workabilities of tool steels because the chip shapes reflect characteristics of cutting resistance. In case of drilling test, feed motor currents measured by a hall sensor are used as a measure for the drilling resistance. The machining characteristics of the tool steels are strongly correlated with tensile properties, such as tensile strength, hardness, and ductility. In case of turning workability, it was found to be favoured by the higher tensile strength, while the opposite is true far the drilling workability. The electro-slag casted materials show better turning workability in the viewpoint of chip shapes and, the quenching-tempered electro-slag casted material has relatively better drilling machinability than that of the annealed one.

Micro drilling of multi-layer PCB with the use of ultrasonic vibration (초음파진동을 이용한 다층 PCB 기판의 마이크로 드릴링)

  • 장성훈;이선규;원종률;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1853-1856
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    • 2003
  • Multi-layer printed circuit board(PCB) is being used widely for the product with relatively complex circuits such as TV, VTR and FAX. With the rapid enlargement of electronic and IT industry, the hole machining technology on multi-layer PCB is increasingly required to improve. Thus, the micro drilling with ultrasonic vibration can be a good method for hole machining. Unlike conventional drilling, ultrasonic vibration applied drilling introduces less wear and fracture of not only tool but also internal surface of workpiece due to little cutting resistance, thus, machinability can be improved. The experiment is conducted through the comparison between the results of conventional drilling and ultrasonic micro drilling as well as among each results by the variation according to not only feed rate of drill but also amplitude and frequency of ultrasonic vibration. The multi-layer PCB consists of 6 layers and ${\Phi}$0.3 diameter drill was used. As a result, it was found that the state of internal surfaces of holes on multiple layer PCBs is improved by the application of ultrasonic vibration.

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Bearing Capacity Characteristics of Drilled Shafts using Percussion Rotary Drilling (PRD 공법을 이용한 매입말뚝의 지지력 특성)

  • 윤형준;정국상;정상섬
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.03a
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    • pp.307-314
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    • 2001
  • The bearing capacity of drilled shafts that take excavation by Percussion Rrotary Drilling(PRD) into consideration was evaluated using static and dynamic pile load tests. The emphasis was on quantifying the allowable bearing capacity and point load-transfer at the pile tip on seven instrumented steel piles. Of the seven instrumented piles, five piles are placed to the bottom of the excavation by rotary and pushing into the final depth of the excavation, as opposed to the two driven piles. Based on the results obtained, it is shown that the skin friction mobilized by PRD is much greater than point resistance, whereas in driven piles, the point resistance is greater than skin friction. It is also found that much greater pile capacity was proved in the case of drilled shafts, compared to the driven piles and thus, the excavation by rotary drilling gives reliable pile capacity required to design axially loaded piles.

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A Study on a Way of Cutting Force Analysis in Drilling a Steel Sheet (강판의 드릴가공에 대한 절삭력 해석방법에 관한 연구)

  • 김민호;신형곤;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.882-885
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    • 2000
  • The machinability of material was evaluated using high speed steel drill on hot-rolled high strength steel. Cutting resistance and tool wear were investigated by drilling experimentation. When the steel-board specimens were drilled in industrial condition, the relationship between average of thrust and cutting resistance was random because of slip of chuck and strain of workpiece. The primary objective of this study is to develop the strategy of analysis that can detect drilling states in industrial condition and such strategy is programmed with visual C++. The developed program can analyze thrust of initial rising zone. The result is obtained that thrust of rising zone is closely related to tool wear in despite of industrial condition.

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A study on the Drilling according to the Stacking Sequence of the CFRP (탄소섬유강화플라스틱의 적층구성에 따른 드릴 가공에 관한연구)

  • Kim, S.B.;Shin, H.G.;Kim, T.Y.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.1-7
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    • 2011
  • The CFRP composite has a lot of merits such as mechanical characteristic, light and thermal resistance. For these merits, CFRP is applied to so many industrial area. In order to use the composite materials in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise, machining. In this study, the specimens differentiating the stacking sequence of 5kinds were used. When drilling the carbon fiber reinforced plastics, it was checked on whether the stacking sequence reached any effect on the cutting force. Also relationship between the drill diameter is examined from the drilling experiment, which is the drilling of Fabric, Unidirectional specimen with ∅6mm, ∅10mm, ∅12mm cemented carbide drill. Considering cutting force and drilling diameter, the results are analyzed.