• Title/Summary/Keyword: drilling

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A Finite Element Analysis of the Drilling Process (드릴가공에 대한 유한요소해석)

  • 김국원;안태길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1055-1058
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    • 2002
  • Drilling process is one of the most common, yet complex operations among manufacturing processes. The performance of a drill is largely dependent upon drilling forces. Many researches focused on the effects of drill parameters on drilling forces. In this paper, the stresses occurring in drilling process are analyzed by finite element method. The analytic drilling forces considering the drill parameters and drilling conditions are used. Also, with ANSYS, geometric modeling and mesh generation of drill is performed automatically. From the study, optimal drill design and drilling condition determination may be achieved.

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Evaluation of Flow Characteristics of Mud Treatment System for Onshore Drilling (육상시추용 Mud treatment system의 유동특성 평가)

  • Kim, Seung-Chan;Chun, Joong-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.6_2
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    • pp.763-772
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    • 2021
  • Drilling Mud Treatment Systems are widely used for Oil Gas drilling mud circulation, horizontal directional drilling mud recycling, geothermal drilling, mining, coal exploration drilling, water well drilling. Degasser is a device used in drilling to remove gasses from drilling fluid which could otherwise form bubbles. For small amounts of entrained gas in a drilling fluid, the degasser can play a major role of removing small bubbles that a liquid film has enveloped and entrapped. As with the desander, its purpose is to remove unwanted solids from the mud system. The smaller cones allow the desilter to efficiently remove smaller diameter drill solids. In this study, a simulation study is conducted on the degasser of the facility in the Mud Treatment System to conduct a performance review on the gas separation in the mud.

Semi-submersible Drilling Rig and Drilling Equipment (반 잠수식 시추선 및 주요장비에 대한 이해)

  • An, Byoung-Ky;Oh, Hyun-Jung
    • Journal of Ocean Engineering and Technology
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    • v.26 no.6
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    • pp.86-92
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    • 2012
  • An exploration well is drilled where oil or gas potential is shown by a seismic survey and interpretation. With the advance of drilling technology, most of the easily accessible oil had been developed by the end of the 20th century. To satisfy the ever increasing demand for oil, and bolstered by high oil prices, the major oil companies started to drill in deep water, which requires a deep offshore drilling unit. Offshore drilling units are generally classified by their maximum operating water depth. Many semi-submersible rigs have been purpose-designed for the drilling industry as the allowable drilling water depth has become deeper by the developed technics since the first semi-submersible was launched in 1963. Semi-submersible rigs are commonly used for shallow to deep water up to 3,000 m. Drilling equipment such as a top drive, blowout preventer, drawworks and power system, mud circulation system, and subsea wellhead system are explained to help with an understanding of offshore drilling procedures in the oil and gas fields. The objective of this paper is to introduce the main components of a semi-submersible rig and, by doing so, to raise the awareness of offshore drilling, which accounts for over 30% of the total oil production and will continue to increase.

Chip Disposal State Monitoring in Drilling Using Neural Network (신경회로망을 이용한 드릴공정에서의 칩 배출 상태 감시)

  • , Hwa-Young;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.133-140
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    • 1999
  • In this study, a monitoring method to detect chip disposal state in drilling system based on neural network was proposed and its performance was evaluated. If chip flow is bad during drilling, not only the static component but also the fluctuation of dynamic component of drilling. Drilling torque is indirectly measured by sensing spindle motor power through a AC spindle motor drive system. Spindle motor power being measured drilling, four quantities such as variance/mean, mean absolute deviation, gradient, event count were calculated as feature vectors and then presented to the neural network to make a decision on chip disposal state. The selected features are sensitive to the change of chip disposal state but comparatively insensitive to the change of drilling condition. The 3 layerd neural network with error back propagation algorithm has been used. Experimental results show that the proposed monitoring system can successfully recognize the chip disposal state over a wide range of drilling condition even though it is trained under a certain drilling condition.

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Drilling Characteristics and Modeling of Diamond Core Drilling Processes (다이아몬드 코어드릴 공정의 구멍가공 특성과 모델링)

  • Yoon, Kwan-Woo;Chung, Sung-Chong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.95-103
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    • 2008
  • Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.

Comparative Analysis between T-4 Drilling and Dual Drilling Methods through Field Measurements (현장계측을 통한 T-4 천공과 암반 이중천공의 비교·분석)

  • Son, Moorak;Lee, Jongwoo;Seo, Jeongho;Kim, Jongmo
    • Journal of the Korean GEO-environmental Society
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    • v.17 no.9
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    • pp.13-20
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    • 2016
  • This study carried out field measurements of rock drilling where two PRD (Percussion Rotary Drilling) methods, T-4 drilling method and dual drilling method, were considered and the study examined the characteristics of vibration level, noise level, drilling speed, and drillig verticality of the two method. The results of field measurements were compared and analyzed in details to provide the drilling information so that the problems due to rock drilling is minimized and the drilling efficiency is improved in the future. The limited measurements in the field indicated that the dual drilling method showed lower vibration and noise levels and better drilling speed and verticality.

A Study on the Modeling and Diagnostics in Drilling Operation (드릴링 작업의 모델링과 진단법에 관한 연구)

  • Yoon, M.C.
    • Journal of Power System Engineering
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    • v.2 no.2
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    • pp.73-80
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    • 1998
  • The identification of drilling joint dynamics which consists of drilling and structural dynamics and the on-line time series detection of malfunction process is substantial not only for the investigation of the static and dynamic characteristics but also for the analytic realization of diagnostic and control systems in drilling. Therefore, We have discussed on the comparative assessment of two recursive time series modeling algorithms that can represent the drilling operation and detect the abnormal geometric behaviors in precision roundshape machining such as turning, drilling and boring in precision diemaking. For this purpose, simulation and experimental work were performed to show the malfunctional behaviors for drilling operation. For this purpose, a new two recursive approach (Recursive Extended Instrument Variable Method : REIVM, Recursive Least Square Method : RLSM) may be adopted for the on-line system identification and monitoring of a malfunction behavior of drilling process, such as chipping, wear, chatter and hole lobe waviness.

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A Study on the Thermal Behavior during Micro Hole Drilling (마이크로 구멍 가공 중의 열적 현상에 관한 연구)

  • 류승호;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.79.1-84
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    • 1995
  • The thermal analysis method containing micro drilling characteristic is proposed for the first time. There are such problems in thermal analysis of micro hole drilling as the thermal modeling complexity of drilling process and the undesirable micro drilling characteristic. Especially, the undesirable micro drilling characteristic prevents our using conventional thermal modeling. To model the thermal behavior of the micro drilling process, the finite different method, where heat source vectors are distributed by the measured rhrust and torque, is proposed. This method agrees with thermal behavior of the real system. And, it enable to predict the temperature field near the drill during. The validity of this method is verified in comparing with experimental results.

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A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger (열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구)

  • Oh, Byeong-Hwan;Lee, Hui-Gwan;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.79-83
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    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

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Advancement of Blast Effect by Inducing Drill Jumbo on Automatic Drilling System (점보드릴 자동천공 시스템 도입에 의한 발파효과 향상)

  • Kim, Seung-Jun;Kim, Jeong-Gyu;Ko, Young-Hun;Ahn, Je-Min;Kim, Nam-su;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.34 no.2
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    • pp.10-17
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    • 2016
  • Drilling operation for blasting is an important factor to determine blast effect. Drilling errors that arise from performing drilling for blasting purposes can reduce blasting effect causing residual holes, overbreak, and heterogeneous fragmentation, etc. Automatic drilling system was induced for precise drilling. As a result, drilling error caused by spaces between holes and burden was minor at 0~2.6% and accordingly, blasting effect was improved with over 90% drilling rate, the ratio of overbreak amount to total drilling amount at 4.3%, proportion of fragmentation rock under 50cm at 89~95% and so from this analyses, it was estimated to reduce the total cycle times related to blasting process.