• 제목/요약/키워드: drill design

검색결과 123건 처리시간 0.024초

실험계획법을 이용한 Inconel 718의 효율적인 드릴링을 위한 드릴 형상 개선에 관한 연구 (A Study on Improved Drill Shape for Efficient Drilling of Inconel 718 Using the Design of Experiment)

  • 김도혁;박기범;조영태;정윤교
    • 한국정밀공학회지
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    • 제34권3호
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    • pp.161-166
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    • 2017
  • Inconel 718, a typical ultraheat-resistant alloy, is recognized as a useful component in aircraft parts owing to its high-temperature strength and good chemical stability. Although many studies have been conducted to determine the proper drill shape to overcome the poor machinability when drilling into Inconel 718, most have involved a cutting process program known as AdvantEdge, as an experimental approach requires much time and money. In this study, our purpose is to optimize the drill shape for efficient drilling by conducting a trust force and temperature analysis using AdvantEdge. In order to achieve this purpose, the reliability of the results of the analysis was verified and by applying design of experiment an analysis of the geometric parameters of the drill shape considering the thrust force and temperature was conducted.

충격햄머드릴의 기구해석 및 설계 (Modeling and Design of Impact Hammer Drill)

  • 박병규;김재환;백복현;정재천
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1997년도 춘계학술대회논문집; 경주코오롱호텔; 22-23 May 1997
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    • pp.146-152
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    • 1997
  • This paper deals with a study of striker type impact hammer drill for improving the drilling performance. The study was performed through a numerical simulation of the impact hammer mechanism, an experimental comparison of the numerical simulation results and an optimization of the impact mechanism. The numerical model of the impact hammer drill takes into account the striker motion and the effects of the pressure in the cylinder as well as the friction acting on the striker. The equation of motion is solved with the pressure equation in the cylinder and the friction force. At the moment of impact, an ideal impact model that uses restitutiion codfficient is used to calculate the sudden change of the striker motion. The impact force numerically simulated shows a good agreement with the experimental results and thus, the validity of the numerical model is proven. Based upon the proposed model, an optimization was performed to improve the impact force of the hammer drill. The objective function is to maximize the impact force and the design variables are striker mass, frequency of piston, bit guide mass, cylindrical diameter and dimensions of the mechanism components. Each design variable and some other conditions that are essential to maintain normal operation of the hammer drill are considered as constraints. The optimized result shows remarkable improvement in impact force and an experimental proof was investigated.

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충격햄머드릴의 타격력 향상을 위한 연구 (A Study on Improving the Impact Force of Impact Hammer Drill)

  • 김재환;정재천;박병규;백복현
    • 소음진동
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    • 제7권4호
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    • pp.669-679
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    • 1997
  • This paper deals with a study of striker type impact hammer drill for improving the drilling performance. The study was performed through a numerical simulation of the impact hammer mechanism and an experimental comparison of the numerical simulation results was followed. Optimization of the impact mechanism was also performed. The numerical model of the impact hammer drill takes into account the striker motion and the effects of the pressure in the cylinder as well as the friction acting on the striker. The equation of motion is solved with the pressure equation in the cylinder including the friction force. The friction is considered as a combination of Coulomb friction and viscous damping friction. At the moment of impact, an ideal impact model that uses restitution coefficient is used to calculate the sudden change of the striker motion. The numerically simulated impact force shows a good agreement with the experimental result and thus, the validity of the numerical model is proven. Based upon the proposed model, an optimization was performed to improve the impact force of the hammer drill. The objective function is to maximize the impact force and the used design variables are striker mass, frequency of piston, bit guide mass, cylindrical diameter and dimensions of the mechanism components. Each design variable and some other conditions that are essential to manitain normal operation of the hammer drill are considered as constraints. The optimized result show a remarkable improvement in impact force and an experimental proof was investigated.

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Thermal changes during implant site preparation with a digital surgical guide and slot design drill: an ex vivo study using a bovine rib model

  • Choi, Yoon-Sil;Oh, Jae-Woon;Lee, Young;Lee, Dong-Woon
    • Journal of Periodontal and Implant Science
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    • 제52권5호
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    • pp.411-421
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    • 2022
  • Purpose: In this study, we aimed to evaluate the degree of heat generation when a novel drill design with an irrigation slot was used with metal sleeve-free (MF) and metal sleeve-incorporated (MI) surgical guides in an environment similar to that of the actual oral cavity. Methods: A typodont with a missing mandibular right first molar and 21 bovine rib blocks were used. Three-dimensional-printed MF and MI surgical guides, designed for the placement of internal tapered implant fixtures, were used with slot and non-slot drills. The following groups were compared: group 1, MI surgical guide with slot drill; group 2, MI surgical guide with a non-slot drill; and group 3, MF surgical guide with a slot drill. A constant-temperature water bath at 36℃ was used. The drilling was performed in 6 stages, and the initial, highest, and lowest temperatures of the cortical bone were measured at each stage using a non-contact infrared thermometer. Results: There were no temperature increases above the initial temperature in any drilling procedure. The only significant difference between the non-slot and slot groups was observed with the use of the first drill in the MI group, with a higher temperature in the non-slot group (P=0.012). When the heat generation during the first and the second drilling was compared in the non-slot group, the heat generation during the first drilling was significantly higher (P<0.001), and there was no significant difference in heat generation between the drills in the slot group. Conclusions: Within the limitations of this study, implant-site preparation with the surgical guide showed no critical increase in the temperature of the cortical bone, regardless of whether there was a slot in the drill. In particular, the slotted drill had a cooling effect during the initial drilling.

Bit 설계형상의 굴진성능에 관한 연구 (A Study on Penetration Performance of Bit Design Geometry)

  • 김광희;이윤영
    • 한국산학기술학회논문지
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    • 제13권10호
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    • pp.4359-4364
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    • 2012
  • 본 연구에서는 지반시추용 드릴비트의 설계를 검증하기 위해 유한요소 해석을 수행하였다. 드릴비트 해석결과와 실제 굴진시험장비의 실험결과와 비교하여 해석의 타당성을 검증하였다. 본 연구를 통해 드릴비트의 다양한 형상, 재료 물성치 선정을 위해 유한요소해석을 활용하여 실제 실험에 소요되는 시간 및 비용 절감이 가능할 것으로 기대된다.

환경친화적 건식 드릴링을 위한 드릴형상 및 절삭조건 (Drill Shape and Cutting Conditions for Environmentally Conscious Drilling)

  • 고태조
    • 한국생산제조학회지
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    • 제9권2호
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    • pp.36-44
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    • 2000
  • In this paper drill shape and cutting conditions for environmentally conscious dry drilling of A319 Al-alloy are studied by experimental method. The experiment is planned with Taguchi's method that is based on the orthogonal array of design factors. The result is summarized as follows (1) Drill geometry optimization can increase the number of holes in dry drilling and also large helix angle and large point angle are desirable in dry drilling. (2) It is found that cutting conditions that is cutting speed and feed rate are closely related to the drill geometry(3) For dry drilling of Al-alloys drill shape and cutting conditions are selected and tested by experimental method. But it is found that the perfect dry drilling is difficult because of the machining characteristics of Al-alloys and so new machining method such as minimal lubricant application is required.

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휴폭 및 이른 봄 질소비료 시용량이 오차드그라스의 생육특성 및 종자생산에 미치는 영향 (Effects of Drill Widths and Nitrogen Application Levels in Early Spring on the Growth Characteristics and Seed Productivity of Orchardgrass (Dactylis glomerata L.))

  • 최기준;정의수;임용우;임영철;김기용;성병렬;김맹중;박근제
    • 한국초지조사료학회지
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    • 제23권2호
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    • pp.107-114
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    • 2003
  • Growth characteristics and seed productivities of orchardgrass "Hwabsung 2 Ho" cultivated for seed production were examined in the NLRI from 2000 to 2002. The experimental design was a split-plot arrangement with three replications. The main-plots were three drill widths of 15, 30 and 45cm, and subplots were four nitrogen application levels of 45, 90, 135 and 180kg/ha in early spring. Lodging was less in 45cm of drill width than in 15 and 30cm and was not severe by 90kg per ha of nitrogen including 45cm of drill width. Number of panicles per $1\m^2$ was tended to be more in 15cm of drill width than in 30 or 45cm. Among 45cm of drill widths. 45kg per ha of nitrogen had most numerous panicles. Panicle length, number of 1st branch, weight of 1,000 grain, and germination of 30 or 45cm of drill width showed better characters than that of 15cm. Seed yield was not statistical different among the treatments but was some more in 30cm of drill width, and was tended not to be different among nitrogen levels. Therefore, considering lodging tolerances, seed yield components, and mechanizations, treatment with 45cm of drill width including 45kg per ha of nitrogen in early spring was better than other treatments for orchardgrass seed production.

Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계 (Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity)

  • 김건회
    • 한국공작기계학회논문집
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    • 제13권3호
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

드릴 반경 설정이 보철물 가공에 미치는 영향 (Effect of drill radius setting on prosthesis machining)

  • 김총명;김소리;조미향
    • 대한치과기공학회지
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    • 제40권1호
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    • pp.1-8
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    • 2018
  • Purpose: The purpose of this study is to evaluate the trueness and fitness of machined prostheses according to drill radius setting in CAD software. Methods: For this study, standard abutment were replicated in Type IV stone. The stone abutment were scanned using a dental scanner. The CAD design software was designed using scanned abutment data. When designing, the drill radius was set to 0.3 mm and 0 mm, respectively, and saved. The saved design data was milled using a milling machine (n=13). The inner surface of the milled crown was scanned. The trueness and fitness were measured using the inner scan data of prostheses. Independent t-tests were performed to identify significant differences in each data. Results: Trueness values of the data saved with 0.3 mm and 0 mm drill radius were $18.9{\pm}2.3{\mu}m$ and $19.1{\pm}0.9{\mu}m$, respectively. There was no statistically significant difference between the groups. Fitness values of the data saved with 0.3 mm and 0 mm drill radius were $65.5{\pm}0.8{\mu}m$ and $33.8{\pm}1.0{\mu}m$, respectively. There was a statistically significant difference between the groups (p<.05). Conclusion : Setting the drill radius is important to produce clinically good fit prostheses.