• 제목/요약/키워드: drill design

검색결과 123건 처리시간 0.023초

Simulating and evaluating regolith propagation effects during drilling in low gravity environments

  • Suermann, Patrick C.;Patel, Hriday H.;Sauter, Luke D.
    • Advances in Computational Design
    • /
    • 제4권2호
    • /
    • pp.141-153
    • /
    • 2019
  • This research is comprised of virtually simulating behavior while experiencing low gravity effects in advance of real world testing in low gravity aboard Zero Gravity Corporation's (Zero-G) research aircraft (727-200F). The experiment simulated a drill rig penetrating a regolith simulant. Regolith is a layer of loose, heterogeneous superficial deposits covering solid rock on surfaces of the Earth' moon, asteroids and Mars. The behavior and propagation of space debris when drilled in low gravity was tested through simulations and visualization in a leading dynamic simulation software as well as discrete element modeling software and in preparation for comparing to real world results from flying the experiment aboard Zero-G. The study of outer space regolith could lead to deeper scientific knowledge of extra-terrestrial surfaces, which could lead us to breakthroughs with respect to space mining or in-situ resource utilization (ISRU). These studies aimed to test and evaluate the drilling process in low to zero gravity environments and to determine static stress analysis on the drill when tested in low gravity environments. These tests and simulations were conducted by a team from Texas A&M University's Department of Construction Science, the United States Air Force Academy's Department of Astronautical Engineering, and Crow Industries

8인치급 다운더홀(DTH) 해머의 모델링 및 설계 인자에 따른 영향도 분석 (Analysis of the Influence of the Design Factors and Modeling for the 8inch Class Down-the-Hole Hammer)

  • 이충노;홍기창;정헌술
    • 드라이브 ㆍ 컨트롤
    • /
    • 제14권4호
    • /
    • pp.1-8
    • /
    • 2017
  • The Down-the-Hole hammer is one of the pneumatic drill equipment used for grinding, drilling, and mining. One the advantages of which is that a reduction work efficiency at deep site are relatively small compared to other drilling methods. Due to the large vibration in the underground area, it is difficult to measure the performance of the hammer, and hammer testing requires substantial production cost and operating expenses so research on the development of the hammer is insufficient. Therefore, this study has developed a dynamic simulation model that apprehends the operating principles of an 8-inch DTH hammer and calculates performance data such as performance impact force, piston speed, and BPM. By using the simulation model, design factors related to strike force and BPM were selected, and the influence of each design factors on performance was analyzed through ANOVA analysis. As a result, be the most important for BPM and the strike force are position of upper port that push the piston in the direction of the bit and in BPM, the size of the empty space between the bits and the piston is the second most important design factor.

시추용 머드혼합탱크의 비뉴턴 유체 모델에 대한 교반성능의 수치해석적 연구 (Numerical Study of Agitation Performance in a Drilling Mud Mixing Tank to Non-Newtonian Rheological Properties)

  • 임효남;이희웅;이인수;최재웅
    • 한국유체기계학회 논문집
    • /
    • 제17권6호
    • /
    • pp.29-37
    • /
    • 2014
  • Non-Newtonian fluid mechanics takes charge of an important role in the oil industries. Especially in the oil well drilling process, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. The purpose of this study is to examine the effect of fluid mud rheological properties to predict different characteristics of non-Newtonian fluid in the mud mixing tank on offshore drilling platforms. In this paper, ANSYS fluent package was used for the simulation to solve the hydrodynamic force and to evaluate mud mixing time. Prediction of the power consumption and the pumping effectiveness has been presented with different operating fluid models as Newtonian and non-Newtonian fluid. The comparison between Newtonain mud model and non-Newtonian mud model is confirmed by the CFD simulation method of drilling mud mixing tank. The results present useful information for the design of the drilling mud mixing tanks and provide some guidance on the use of CFD tool for such non-Newtonian fluid flow.

실험설계법을 이용한 다운더홀(DTH) 해머의 최적화 (Optimization of Down-the-Hole Hammer Using Experimental Design Method)

  • 황운규;임종혁
    • 대한기계학회논문집A
    • /
    • 제40권6호
    • /
    • pp.603-611
    • /
    • 2016
  • 광물시장 성장과 함께, 고효율 DTH 해머 필요성이 함께 증가되고 있다. 그러나 DTH 해머는 지하 천공이라는 작동조건의 특성 때문에, 실험 데이터의 직접 취득이 어렵고, 실제 테스트를 하기 위해서는 DTH 드릴 리그와 많은 운용비를 필요로 한다. 본 연구에서는 이러한 DTH 해머의 제품개발 시간과 비용의 문제점을 컴퓨터 시뮬레이션을 이용하여 해결하고자 하였다. 이전 연구에서DTH 해머구조와 동작 원리를 분석하고, 시뮬레이션을 이용한 표준 모델을 제시하고, 그것을 실험과 비교 검증하였다. 이를 바탕으로 본 논문에서는 실험설계법을 이용하여DTH 해머의 타격에너지와 효율에 관한 제어인자를 도출하고, 이에 관한 최적화를 시도하였다. 그 결과 타격에너지를 14.9% 효율은 3.3% 높이는 결과를 얻었다.

해양플랜트 수명주기 고찰과 조립 및 인간공학 시뮬레이션 적용에 관한 연구 (A Study on the Lifecycle of the Offshore Plant and the Simulation with DMU and Ergonomics)

  • 이용길;우종훈
    • 해양환경안전학회지
    • /
    • 제21권4호
    • /
    • pp.457-466
    • /
    • 2015
  • 본 연구에서는 해양플랜트 산업의 가치사슬 및 수명주기 연구를 통해 해양 자원개발 비즈니스의 포괄적인 형상을 파악하였고 해양프로젝트 검증 목적의 시뮬레이션을 위해 조립 및 인간공학 시뮬레이션에 대한 연구를 수행하였다. 구체적으로는 조립 시뮬레이션의 경우 드릴쉽을 대상으로 탑재공정에 대한 조립 시뮬레이션을 통해 공정에 대한 유효성 검증을 수행할 수 있었고, 인간공학 시뮬레이션의 경우 FPSO 플랫폼을 대상으로 작업자 시뮬레이션을 통해 작업환경에서의 문제점을 사전에 도출할 수 있었다.

마그네슘 박판의 전자부품 적용을 위한 마이크로 디버링에 관한 연구 (A study on micro-deburring of thin magnesium plate for application of electronic products)

  • 이정인;김태완;곽재섭;정영득
    • Design & Manufacturing
    • /
    • 제6권2호
    • /
    • pp.70-73
    • /
    • 2012
  • Drill process is usually used to manufacture a industry about processing, Therefore, the burr problem is very significant, The burrs took place when drill process. And then, sometimes, the burrs are often caused of some problems during automatic such as no good quality products and having good surface roughness products. And also, this paper had some experiments using magnesium. Specially, the magnesium is one of the non-ferromagnetic materials. Magnesium has attracted a lot of interest for using the industry. They offer a possible alternative to steel and aluminum in automotive and aero industries to satisfy the lightweight requirement. also, magnesium has good specific strength and absorbs vibration in occurring working process. So, it has good quality of product processing. And then, it is one of the lightest materials being used to electronic product's cases and automotive because of lightweight and miniaturization. But this material has not widely used all of the industry due to its natural property. If the magnesium is contacted water, it will cause the exploration. But, nowadays many of people study magnesium to safe their experiment and to widely use this industry.

  • PDF

가공액의 초음파 진동 및 절연 공구를 이용한 미세방전가공 (Micro Hole Machining by EDM Using Insulated Tool Combined with Ultrasonic Vibration of Dielectric Fluid)

  • 박민수;정도관;이강희;주종남
    • 한국생산제조학회지
    • /
    • 제20권2호
    • /
    • pp.180-186
    • /
    • 2011
  • This paper describes a micro electrical discharge machining (MEDM) technique that uses an insulated tool in combination with ultrasonic vibration to drill micro holes. As the machining depth becomes deeper, the dispersion of debris and circulation of the dielectric fluid are difficult to occur. Consequently, machining becomes unstable in the machining region and unnecessary electrochemical dissolution and secondary discharge sparking occur at the tool side face. To reduce the amount of unnecessary side machining, an insulated tool was used. Ultrasonic vibration was applied to the MEDM work fluid to better remove debris. Through these methods, a $1000\;{\mu}m$ thick stainless steel plate was machined by using a $73\;{\mu}m$ diameter electrode. The diameters of the hole entrance and exit were $96\;{\mu}m$ and $88\;{\mu}m$, respectively. It took only 351s to completely drill one hole.

마그네슘 박판의 전자부품 적용을 위한 마이크로 디버링에 관한 연구 (A study on micro-deburring of thin magnesium plate for application of electronic products)

  • 이정인;김태완;곽재섭;정영득
    • 한국금형공학회:학술대회논문집
    • /
    • 한국금형공학회 2008년도 하계 학술대회
    • /
    • pp.51-54
    • /
    • 2008
  • Drill process is usually used to manufacture a industry about processing, Therefore, the burr problem is very significant, The burrs took place when drill process. And then, sometimes, the burrs are often caused of some problems during automatic such as no good quality products and having good surface roughness products. And also, this paper had some experiments using magnesium. Specially, the magnesium is one of the non-ferromagnetic materials. Magnesium has attracted a lot of interest for using the industry. They offer a possible alternative to steel and aluminum in automotive and aero industries to satisfy the lightweight requirement. also, magnesium has good specific strength and absorbs vibration in occurring working process. So, it has good quality of product processing. And then, it is one of the lightest materials being used to electronic product's cases and automotive because of lightweight and miniaturization. But this material has not widely used all of the industry due to its natural property. If the magnesium is contacted water, it will cause the exploration. But, nowadays many of people study magnesium to safe their experiment and to widely use this industry.

  • PDF

Thrust Force Estimation using Flexible Neural Networks

  • Kim, Myeong-Hee;Shigeyasu Kawaji;Masaki Arao
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2001년도 ICCAS
    • /
    • pp.47.1-47
    • /
    • 2001
  • The drilling process has a great importance for the production technology due to its widerspread use in the manufacturing industry. In order to enhance a maximum production rate and prevent the drill from the damage, it is important to monitor and control the drilling system. Thrust force and cutting torque are the main output variables in the design of drilling control systems. In this paper, an alternative estimation method of thrust force by using flexible neural networks is proposed. Flexible neural network uses the sigmoid activation function with adjustable parameter in order to enhance the approximation accuracy ...

  • PDF

구조해석을 통한 공작기계(BC-500)의 기본 성능 개선 (Performance Improvement of M/C(BC-500) via Structure Analysis)

  • 손재율;박효홍;정선환;노승훈;최성대;최언돈
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.395-398
    • /
    • 2002
  • This study is to examine the safety by analizing the hardness of bed and the characteristic of vibration to improve basic efficiency of machine-tool of drill-cell which is a high line center. The mistake of existing design was shown through the analysis of 3-D and structure. The purpose of this paper is to draw up a plan to improve performance and to propose the design method through finding out the optimum by analyzing dynamic property of structure in a quantity-way by CAE for a quantity-analogy of dynamic property in design steps.

  • PDF