• Title/Summary/Keyword: drill design

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Simulating and evaluating regolith propagation effects during drilling in low gravity environments

  • Suermann, Patrick C.;Patel, Hriday H.;Sauter, Luke D.
    • Advances in Computational Design
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    • v.4 no.2
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    • pp.141-153
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    • 2019
  • This research is comprised of virtually simulating behavior while experiencing low gravity effects in advance of real world testing in low gravity aboard Zero Gravity Corporation's (Zero-G) research aircraft (727-200F). The experiment simulated a drill rig penetrating a regolith simulant. Regolith is a layer of loose, heterogeneous superficial deposits covering solid rock on surfaces of the Earth' moon, asteroids and Mars. The behavior and propagation of space debris when drilled in low gravity was tested through simulations and visualization in a leading dynamic simulation software as well as discrete element modeling software and in preparation for comparing to real world results from flying the experiment aboard Zero-G. The study of outer space regolith could lead to deeper scientific knowledge of extra-terrestrial surfaces, which could lead us to breakthroughs with respect to space mining or in-situ resource utilization (ISRU). These studies aimed to test and evaluate the drilling process in low to zero gravity environments and to determine static stress analysis on the drill when tested in low gravity environments. These tests and simulations were conducted by a team from Texas A&M University's Department of Construction Science, the United States Air Force Academy's Department of Astronautical Engineering, and Crow Industries

Analysis of the Influence of the Design Factors and Modeling for the 8inch Class Down-the-Hole Hammer (8인치급 다운더홀(DTH) 해머의 모델링 및 설계 인자에 따른 영향도 분석)

  • Lee, Chung No;Hong, Ki Chang;Jeong, Heon Sul
    • Journal of Drive and Control
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    • v.14 no.4
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    • pp.1-8
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    • 2017
  • The Down-the-Hole hammer is one of the pneumatic drill equipment used for grinding, drilling, and mining. One the advantages of which is that a reduction work efficiency at deep site are relatively small compared to other drilling methods. Due to the large vibration in the underground area, it is difficult to measure the performance of the hammer, and hammer testing requires substantial production cost and operating expenses so research on the development of the hammer is insufficient. Therefore, this study has developed a dynamic simulation model that apprehends the operating principles of an 8-inch DTH hammer and calculates performance data such as performance impact force, piston speed, and BPM. By using the simulation model, design factors related to strike force and BPM were selected, and the influence of each design factors on performance was analyzed through ANOVA analysis. As a result, be the most important for BPM and the strike force are position of upper port that push the piston in the direction of the bit and in BPM, the size of the empty space between the bits and the piston is the second most important design factor.

Numerical Study of Agitation Performance in a Drilling Mud Mixing Tank to Non-Newtonian Rheological Properties (시추용 머드혼합탱크의 비뉴턴 유체 모델에 대한 교반성능의 수치해석적 연구)

  • Im, Hyo-Nam;Lee, Hee-Woong;Lee, In-Su;Choi, Jae-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.29-37
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    • 2014
  • Non-Newtonian fluid mechanics takes charge of an important role in the oil industries. Especially in the oil well drilling process, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. The purpose of this study is to examine the effect of fluid mud rheological properties to predict different characteristics of non-Newtonian fluid in the mud mixing tank on offshore drilling platforms. In this paper, ANSYS fluent package was used for the simulation to solve the hydrodynamic force and to evaluate mud mixing time. Prediction of the power consumption and the pumping effectiveness has been presented with different operating fluid models as Newtonian and non-Newtonian fluid. The comparison between Newtonain mud model and non-Newtonian mud model is confirmed by the CFD simulation method of drilling mud mixing tank. The results present useful information for the design of the drilling mud mixing tanks and provide some guidance on the use of CFD tool for such non-Newtonian fluid flow.

Optimization of Down-the-Hole Hammer Using Experimental Design Method (실험설계법을 이용한 다운더홀(DTH) 해머의 최적화)

  • Hwang, Un Kyoo;Lim, Jong Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.603-611
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    • 2016
  • Research and development of mineral-resource-related products has progressed with the increased need to develop mineral resources. The DTH hammer is a resultant product. However, owing to particular work conditions of underground drilling, it is difficult to obtain direct data on the DTH hammer. A DTH drill rig requires a significant amount of money and time for actual testing. This thesis aimed to resolve this problem by using CAE. In a previous paper, the structure of the DTH hammer and its movement were analyzed, and a standard model based on simulation was proposed. Then, experimentation and comparison verification were conducted. In this paper, by using an experimental design method, we derived a control factor of the impact force and efficiency of the DTH hammer and attempted to optimize the design. As a result, the impact energy increased by 14.9%, and the efficiency increased by 3.3%.

A Study on the Lifecycle of the Offshore Plant and the Simulation with DMU and Ergonomics (해양플랜트 수명주기 고찰과 조립 및 인간공학 시뮬레이션 적용에 관한 연구)

  • Lee, Yong-Gil;Woo, Jong-Hun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.21 no.4
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    • pp.457-466
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    • 2015
  • In this paper, the academic research on the value chain and the supply chain of offshore business are conducted for the investigation of the offshore business comprehensive configuration. Then, the assembly and ergonomic simulation was conducted for the purpose of advanced validation of offshore project.. With respect to the simulation analysis, the assembly simulation model(w.r.t. drill ship) and the ergonomic simulation model(w.r.t. FPSO) are constructed. Through the assembly simulation of drillship, the production processes could be validated in terms of availability. Also, the problem of topside design of FPSO was found by ergonomic simulation.

A study on micro-deburring of thin magnesium plate for application of electronic products (마그네슘 박판의 전자부품 적용을 위한 마이크로 디버링에 관한 연구)

  • Lee, Jung-In;Kim, Tae-Wan;Kwak, Jae-Seob;Jung, Young-Deug
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.70-73
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    • 2012
  • Drill process is usually used to manufacture a industry about processing, Therefore, the burr problem is very significant, The burrs took place when drill process. And then, sometimes, the burrs are often caused of some problems during automatic such as no good quality products and having good surface roughness products. And also, this paper had some experiments using magnesium. Specially, the magnesium is one of the non-ferromagnetic materials. Magnesium has attracted a lot of interest for using the industry. They offer a possible alternative to steel and aluminum in automotive and aero industries to satisfy the lightweight requirement. also, magnesium has good specific strength and absorbs vibration in occurring working process. So, it has good quality of product processing. And then, it is one of the lightest materials being used to electronic product's cases and automotive because of lightweight and miniaturization. But this material has not widely used all of the industry due to its natural property. If the magnesium is contacted water, it will cause the exploration. But, nowadays many of people study magnesium to safe their experiment and to widely use this industry.

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Micro Hole Machining by EDM Using Insulated Tool Combined with Ultrasonic Vibration of Dielectric Fluid (가공액의 초음파 진동 및 절연 공구를 이용한 미세방전가공)

  • Park, Min-Soo;Chung, Do-Kwan;Lee, Kang-Hee;Chu, Chong-Nam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.180-186
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    • 2011
  • This paper describes a micro electrical discharge machining (MEDM) technique that uses an insulated tool in combination with ultrasonic vibration to drill micro holes. As the machining depth becomes deeper, the dispersion of debris and circulation of the dielectric fluid are difficult to occur. Consequently, machining becomes unstable in the machining region and unnecessary electrochemical dissolution and secondary discharge sparking occur at the tool side face. To reduce the amount of unnecessary side machining, an insulated tool was used. Ultrasonic vibration was applied to the MEDM work fluid to better remove debris. Through these methods, a $1000\;{\mu}m$ thick stainless steel plate was machined by using a $73\;{\mu}m$ diameter electrode. The diameters of the hole entrance and exit were $96\;{\mu}m$ and $88\;{\mu}m$, respectively. It took only 351s to completely drill one hole.

A study on micro-deburring of thin magnesium plate for application of electronic products (마그네슘 박판의 전자부품 적용을 위한 마이크로 디버링에 관한 연구)

  • Lee, Jung-In;Kim, Tae-Wan;Kwak, Jae-Seob;Jung, Young-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.51-54
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    • 2008
  • Drill process is usually used to manufacture a industry about processing, Therefore, the burr problem is very significant, The burrs took place when drill process. And then, sometimes, the burrs are often caused of some problems during automatic such as no good quality products and having good surface roughness products. And also, this paper had some experiments using magnesium. Specially, the magnesium is one of the non-ferromagnetic materials. Magnesium has attracted a lot of interest for using the industry. They offer a possible alternative to steel and aluminum in automotive and aero industries to satisfy the lightweight requirement. also, magnesium has good specific strength and absorbs vibration in occurring working process. So, it has good quality of product processing. And then, it is one of the lightest materials being used to electronic product's cases and automotive because of lightweight and miniaturization. But this material has not widely used all of the industry due to its natural property. If the magnesium is contacted water, it will cause the exploration. But, nowadays many of people study magnesium to safe their experiment and to widely use this industry.

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Thrust Force Estimation using Flexible Neural Networks

  • Kim, Myeong-Hee;Shigeyasu Kawaji;Masaki Arao
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.47.1-47
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    • 2001
  • The drilling process has a great importance for the production technology due to its widerspread use in the manufacturing industry. In order to enhance a maximum production rate and prevent the drill from the damage, it is important to monitor and control the drilling system. Thrust force and cutting torque are the main output variables in the design of drilling control systems. In this paper, an alternative estimation method of thrust force by using flexible neural networks is proposed. Flexible neural network uses the sigmoid activation function with adjustable parameter in order to enhance the approximation accuracy ...

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Performance Improvement of M/C(BC-500) via Structure Analysis (구조해석을 통한 공작기계(BC-500)의 기본 성능 개선)

  • 손재율;박효홍;정선환;노승훈;최성대;최언돈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.395-398
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    • 2002
  • This study is to examine the safety by analizing the hardness of bed and the characteristic of vibration to improve basic efficiency of machine-tool of drill-cell which is a high line center. The mistake of existing design was shown through the analysis of 3-D and structure. The purpose of this paper is to draw up a plan to improve performance and to propose the design method through finding out the optimum by analyzing dynamic property of structure in a quantity-way by CAE for a quantity-analogy of dynamic property in design steps.

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