• 제목/요약/키워드: drawing process

검색결과 1,419건 처리시간 0.028초

블랭크 홀딩력 제어에 의한 스탬핑 가공성 향상 기술 (Improvement of the Stamping Formability by BHF Control)

  • 김영석;임성언;손형성;한수식
    • 소성∙가공
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    • 제8권3호
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    • pp.269-275
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    • 1999
  • A variable blank holding force method is proposed to improve deep drawing characteristics of sheet materials. In this method, the blank holding force (BHF) is controlled throughout a drawing process so that the punch load does not exceed a critical value, which is slightly less than the conventional process with the conforming process with the variable BHF is more flexible than the conventional process with the constant BHF and it could be used for improving the product's quality and drawability. In this paper we suggest a method controlling the BHF as a function of punch travel during the forming process. The optimization BHF curves are determined theoretically and experimentally. It is concluded that for the case of optimum BHF control methods the drawn cup height and the drawing formability achieved by this method are increased than those for constant BHF method. Also, as comparing the wall thickness distribution of the cup drawn by the constant BHF and the optimum BHF control, the BHF control reduce the wall thickness variation of the drawn cup at the cup wall and make the cup thickness distribution more uniformly than the constant BHF.

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타원형 디프 드로잉 트랜스퍼 금형의 공정설계 전문가 시스템(II) (An Expert System for the Process Planning of the Elliptical Deep Drawing Transfer Die(II))

  • 배원락;박동환;박상봉;강성수
    • 한국CDE학회논문집
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    • 제7권1호
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    • pp.9-17
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    • 2002
  • The study is insufficient on process planning of the elliptical deep drawing product. Thus, in this present study, the expert system for elliptical deep drawing products was constructed by using process sequence design. The expert system was developed to be based on the general concept of each entity. The system was developed in this work consists of sixth modules. The first one is a shape recognition module to recognize non-axisymmetric products and to generate Entity_list. The second one is three dimensional (3-D) modeling module to calculate the surface area for non-axisymmetric products. The third one is a blank design module to create suggested blanks of three shapes with the identical surface area. The fourth one is shape design module based on the production rules that play the most important role in an expert system for manufacturing. The production rules are generated and upgraded by inter- viewing field engineers, plastic theory and experiments. The fifth and sixth ones are a graphic module to visualize results of the expert system and a post module to rise user's convenience, respectively. According to constructed the expert system for process sequence design, it was possible to reduce the lead time.

광섬유 인선 공정에 의해 생성된 실리카 광섬유내 점결함 (Fiber Drawing Induced Defects in Silica Optical Fiber)

  • 안병길;이종원;김효태
    • 한국세라믹학회지
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    • 제40권11호
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    • pp.1102-1105
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    • 2003
  • 광섬유 인선공정에 의해 생성된 실리카 유리내 점결함을 조사하였다. 본 연구에서는 특히 OH기가 적은 실리카 광섬유내 광섬유 인선 공정이 유발하는 oxygen deficient center와 E' center를 중점적으로 조사하였다. 광섬유 인선공정에 의해 oxygen deficient center 와 E’ center가 생성되었다는 것을 광학적 흡수대와 electron spin resonance를 이용하여 밝힐 수 있었다. 실리카 광섬유모재에서 가느다란 광섬유로 변환하는 neck-down 부분에서 점결함의 변화를 조사하였다. 점결함은 neck-down 부분에서 생성되며, 중심부분 보다 가장자리 부분에서 더 많은 점결함이 생성되었음을 알 수 있었다.

드로잉 교육의 뇌과학적 기제 연구 - 애니메이션 드로잉을 중심으로 (A Study on the Brain Scientific Mechanism of Drawing Education - Focusing on the Animated Drawing)

  • 박성원
    • 만화애니메이션 연구
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    • 통권36호
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    • pp.217-236
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    • 2014
  • 본 연구는 애니메이션의 전문적인 특성을 고려한 드로잉 교수법을 연구하기위한 문헌분석 과정으로 뇌의 기능과 학습, 창작 기제를 고려한 교수법을 적용하면 애니메이션 드로잉능력이 효율적으로 신장될 것이라는 관점의 연구를 위한 원리분석 과정이다. 최근 들어 각 분야의 교육방법에 대한 대안적인 논의로 뇌기반 학습원리가 적용된 연구결과들이 발표되고 있다. 이는 미술과 드로잉 교육 뿐만 아니라, 예술전반적인 교육적 대안으로 적용 실시되고 있다. 반면, 애니메이션 드로잉은 미술적 소양을 필요로 함과 동시에 움직임에 대한 구조적 지식과 인지적 감각, 소통방식을 숙련할 수 있는 종합적인 교수법을 요하는 것에 비해 전문적인 교수법 개발 연구는 미진하다. 이에 효과적인 교육의 원리를 뇌의 기제로 바라보고 뇌가 학습하고 창의성을 발휘하게 되는 원리를 분석하여 본다. 또한 그림그리기와 뇌의 기능에 대한 원리관계를 통해 드로잉과 뇌의 관계를 알아본다. 그 결과 구조와 형태를 그릴 수 있는 인지적 정보를 관할하는 좌뇌 뿐만 아니라, 그리기와 직접적 관련이 있는 우뇌를 통합 발달시켜야 하며, 창의성이 발현되기 위해서는 물리적, 심리적 요소가 발현되는 통합적 뇌의 기제를 이해한 교수법이 개발되어야함이 드러났다. 애니메이션드로잉교육은 드로잉 능력에 필요한 예술적 창의 속성을 발휘하는 방법을 교육하는 것이기 때문이다. 이 과정은 기존의 애니메이션드로잉 교수법과의 차별성을 찾아내는 토대가 될 뿐만 아니라, 뇌기반-원리는 이후 교육의 전략과 방법 모형을 설계하는데 핵심적인 전략적 정의로 선정될 것이다.

딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구 (Experimental Study on the Parameters Affecting Deep Drawing Process)

  • 정동원;양형일;이승훈
    • 동력기계공학회지
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    • 제7권2호
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    • pp.61-65
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    • 2003
  • Sheet metal forming process is a non-linearity problem which Is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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유한요소해석을 이용한 세장비가 큰 직사각컵 다단계 성형공정의 금형설계 - 아이어닝 해석과 실험적 검증 (Tool Design in a Multi-stage Rectangular Cup Drawing Process with the Large Aspect Ratio by the Finite Element Analysis - Ironing Analysis and Experimental Verifications)

  • 김세호;김승호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.85-88
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    • 2001
  • Examination of the die design is carried out for a multi-stage rectangular cup drawing process with the large aspect ratio with the aid of the finite element analysis. The analysis considers the deep drawing process with the ironing process for the thickness control in the cup wall. Simulation is performed to investigate the deformation mechanism in the initial design and the modified design. The analysis clarifies that the irregular cross section and the irregular contact condition produces unfavorable deformation. The analysis results show that the modified design improves the quality of a deep-drawn product with the low possibility of failure. The analysis result also shows good agreement with the experimental one.

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딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구 (Experimental Study on the Parameters Affecting Deep Drawing Process)

  • 정동원;이승훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1593-1596
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    • 2003
  • Sheet metal forming process is a non-linearity problem which is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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다단 디프 드로잉 공정의 설계지원 시스템 개발 (A Development of Design Support System for Multistep Deep Drawing Process)

  • 나경환;최석우;최태훈;정완진;김종호;배형수
    • 소성∙가공
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    • 제9권6호
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    • pp.638-643
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    • 2000
  • This study Is concerned with the development of design support program for deep drawing process. The present support program is designed to generate the layout drawings by utilizing the following key functions: analysis of product shape, generation of key stages by pattern database, determination of layout generation method, generation of layout. furthermore, from the results by process design program input data for simulation Is automatically generated with appropriate process parameters and connected seamlessly to carry out the finite element analysis so that the design can be checked for the possible problems in real manufacturing process. The designer can generate layout drawings and test the design by simulation quickly and conveniently In these system designer can verify and optimize the design. We tested this system for various type of product shape md found that the generated layout is in good agreement with the real cases.

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일방향 탄소나노섬유 강화 Cu 기지 나노복합재료용 중간재 제조에 관한 연구 (The study on the manufacturing intermediary materials for the carbon nanofiber reinforced Cu matrix noncomposite)

  • 백영민;이상관;엄문광
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.46-49
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    • 2003
  • Cu have been widely used as signal transmission materials for electrical electronic components owing to its high electrical conductivity. However, it's size have been limited to small ones due to its poor mechanical properties, Until now, strengthening of the copper at toy was obtained either by the solid solution and precipitation hardening by adding alloy elements or the work hardening by deformation process. Adding the at toy elements lead to reduction of electrical conductivity. In this aspect, if carbon nanofiber is used as reinforcement which have outstanding mechanical strength and electric conductivity, it is possible to develope Cu matrix nanocomposite having almost no loss of electric conductivity. It is expected to be innovative in electric conduct ing material market. The unidirectional alignment of carbon nanofiber is the most challenging task developing the copper matrix composites of high strength and electric conductivity In this study, the unidirectional alignment of carbon nanofibers which is used reinforced material are controlled by drawing process in order to manufacture the intermediary materials for the carbon nanofiber reinforced Cu matrix nanocomposite and align mechanism as well as optimized drawing process parameters are verified via experiments and numerical analysis. The materials used in this study were pure copper and the nanofibers of 150nm in diameter and of $10~20\mu\textrm{m}$ In length. The materials have been tested and the tensile strength was 75MPa with the elongation of 44% for the copper it is assumed that carbon nanofiber behave like porous elasto-plastic materials. Compaction test was conducted to obtain constitutive properties of carbon nanofiber. Optimal parameter for drawing process was obtained by experiments and numerical analysis considering the various drawing angles, reduction areas, friction coefficient, etc Lower reduction areas provides the less rupture of cu tube is not iced during the drawing process. Optimal die angle was between 5 degree and 12 degree. Relative density of carbon nanofiber embedded in the copper tube is higher as drawing diameter decrease and compressive residual stress is occurred in the copper tube. Carbon nanofibers are moved to the reverse drawing direct ion via shear force caused by deformation of the copper tube and alined to the drawing direction.

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