• Title/Summary/Keyword: drawability

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Simulation of Texture Evolution and Anisotropy Behavior in Dual Phase Steels during Deep Drawing Process (DP강의 디프드로잉 시 집합조직 발달과 이방성 거동 시뮬레이션)

  • Song, Young-Sik;Kim, Dae-Wan;Yang, Hoe-Seok;Han, Sung-Ho;Chin, Kwang-Gun;Choi, Shi-Hoon
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.274-282
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    • 2009
  • To investigate the evolution of deformation texture in dual phase (DP) steels during deep-drawing deformation, deep-drawing experiments were performed. Microtexture measurements were conducted using electron backscattered diffraction (EBSD) to analyze texture evolution. A rate-sensitive polycrystal model was used to predict texture evolution during deep-drawing deformation. In order to evaluate the strain path during deep-drawing deformation, a steady state was assumed in the flange part of a deep-drawn cup. A ratesensitive polycrystal model successfully predicted the texture evolution in DP steels during deep-drawing deformation. The final stable orientations were found to be strongly dependent on the initial location in the blank. Texture analysis revealed that the deep drawability of DP steels decreases as the true strain in the radial direction of the deep-drawn cup increases during deep-drawing deformation.

Changes of Texture and Plastic Strain Ratio of Asymmetrically Rolled and Annealed Cu Sheet (II) (비대칭 압연과 열처리한 Cu 판의 집합조직과 소성변형비 변화 (II))

  • Lee, C.W.;Jeong, J.H.;Lee, D.N.;Kim, I.
    • Transactions of Materials Processing
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    • v.29 no.2
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    • pp.69-75
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    • 2020
  • The plastic strain ratio is one of the factors that affect the deep drawability of metal sheets. The plastic strain ratio of fully annealed Cu sheet is low, due to its texture being {001}<100>. In this study, in order to increase the plastic strain ratio of Cu sheets we investigated the effect of two treatments: 1st the sheet was asymmetrically rolled and annealed, and 2nd the sheet was symmetrically and asymmetrically rolled and subsequently annealed. The average plastic strain ratio (Rm) of the initial Cu sheet was 0.95 and |Δr| was 1.27. After the 2nd treatment of 5.3% symmetric rolling and annealing of Cu sheet at 1000℃ for 60 min in Ar gas condition, the Rm was 2.29 times higher and the |Δr| was 1.44 times higher than that of initial Cu sheet specimen. After the 2nd treatment of 8.2% asymmetric rolling and annealing of Cu sheet at 1000℃ for 60 min in Ar gas conditions, the Rm was 2.51 times higher and |Δr| was 0.53 times lower than that of the initial Cu sheet specimen. These results can be attributed to the change in texture of the Cu sheets due to the differences in the two methods of rolling.

Influence of Blankholding Force and Blank Diameter on the Drawability and Quality of Very Small Cylindrical Cups (극소형 원통컵의 드로잉성과 품질에 미치는 블랭크 홀딩력과 블랭크 직경의 영향)

  • Lee, K.S.;Kim, J.B.;Jung, W.J.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.23 no.8
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    • pp.489-494
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    • 2014
  • Micro forming is an appropriate process to manufacture very small metal parts which can be employed in the field of electronic devices or electrically controlled mechanical systems. The purpose of the current study was to investigate the influences of both blankholding force and blank diameter for the deep drawing of very small cups. It is essential to control the blankholding force because improper force can result in defects such as wrinkles in the flange or cracks in the corner of the drawn cups. In the current study blankholding force was controlled by springs connected to the blankholder of a press die. Exchangeable bushing dies with various die-corner radii were also used. To obtain the limit drawing ratio for each working condition several sizes of circular specimens were prepared using blanking tools. Beryllium copper(C1720) alloy sheet of $50{\mu}m$ thickness was chosen for the experiments. The maximum limit drawing ratio of 2.1 was achieved experimentally for the conditions of the blankholder force(BHF)=5.3kgf and Rd=0.3mm. Both thickness and hardness along the central section of drawn cups were measured and compared for different drawing conditions. It was found that the deviation of measured data in the thickness and hardness distribution increases with increasing blankholder force and blank diameter.

Evaluation of Plastic Anisotropy in the Steel Sheets Using EMAT (EMAT를 이용한 판재의 소성이방성 평가)

  • Ahn, B.Y.;Kim, Y.G.;Lee, S.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.270-277
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    • 1997
  • Plastic anisotropy is one of important factors which determine the drawability of a steel sheet. It has been mainly measured by mechanical tensile test. From the ultrasonic velocities propagating along the relative directions to the rolling direction, CODF(crystallite orientation distribution function) can be measured and ODC's(orientation distribution coefficients) has some correlations with the plastic anisotropy. In this study the correlations between the plastic anisotropy and ODC's of the cold rolled steel sheet were measured. From the results of ultrasonic velocity measurements the average normal anisotropy, $\bar{\gamma}$ and the average planar anisotropy, ${\Delta}r$ could be predicted within the accuracy of ${\pm}0.082$ and ${\pm}0.096$, respectively. Acoustic resonance method was applied to measure the ultrasonic velocities and EMAT's were used for generating and detecting the ultrasonic waves.

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Effects of Alloying Elements and Heat Treatments on the Microstructures and Mechanical Properties of Ductile Cast Iron by Strip Casting (스트립캐스팅한 구상흑연주철박판의 합금원소 및 열처리에 따른 미세조직과 기계적 성질의 변화)

  • Lee, Gi-Rak;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.20 no.2
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    • pp.122-128
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    • 2000
  • Strip casting process is a new technology that makes a near net shape thin strip directly from molten metal. With this process, a large amount of energy and casting cost could be decreased from the abbreviation of reheating and/or hot rolling process. Ductile cast iron which has spheroidal graphite in the matrix is the most commercial and industrial material, because of its supreme strength, toughness, and wear resistance etc. But it cannot be produced to the thin strip owing to difficulty in rolling of ductile cast iron. In this study, ductile cast iron strips are produced by the twin roll strip caster, with different chemical compositions of C, Si, and Mn contents. And then heat-treated, microstructures and mechanical properties are examined. The microstructures of as-cast strip are that of white cast iron which consists of the mixture of cementite and pearlite, but the equiaxed crystal zone of the pearlite or segregation zone of cementite exists in the center region of the strip thickness, which cannot be observed in the rapidly solidified metallic mold cast specimens. This structure is supposed to be formed from the thermal distribution of strip and the rolling force. Comparing with the structures of each strips after heat treatment, increasing Si content makes smaller spheroidal graphite and more compact in the matrix, furthermore the less of Mn content makes the ferrite matrix be obtained clearer and easier. As a result of the tensile test of graphitization heat-treated strips, the yield strengths are about 250 MPa, the tensile strengths are about $430{\sim}500$ MPa, and the elongations are about $10{\sim}13%$. In the case of the strip which has the smaller and more compact spheroidal graphite in the ferrite matrix, the higher tensile strength and better drawability could be obtained.

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Effects of the Precipitation of Carbides and Nitrides on the Textures in Extra Low Carbon Steel Sheets containing B, Nb and Ti(l) (B,Nb 및 Ti 를 함유한 극저탄소강에서 탄화물 및 질화물의 석출이 집합조직에 미치는 영향(I)-집합조직과 기계적 성질-)

  • Lee, Jong-Mu;Yoon, Kuk-Hoon;Lee, Do-Hyeong
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.43-49
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    • 1993
  • Excellent deep drawability and strain aging rsistance are obtained by the addition of alloying elements such as Ti and Nb which can form carbide and nitride easily into Al killed extra low carbon steel. Recrystallization textures and mechanical properties of the three different extra low carbon steels with B containing Nb only, Ti only, and both Nb and Ti, respectively, along with have been compared. Inverse pole figure shows that (100) and (111) texture intensities of Nb containing steel changed a lot during the annealing treatment and the degree of texture-structural change in the steel containing both Nb and Ti is about the same as that in the Ti-containing 5teel. After annealing the pole figure shows that the {Ill} < 110 > and {112} < 110> textures are the strongest in the cold rolled state and the annealed state, respectively. However, there is little difference in texture structure among the three kinds of steels. There is a tendency that the steel containing both Nb and Ti the grain size of which is the smallest is the highest in hardness. Nb-containing steel is the next and Ti -containing steel is the last in hardness.

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Effects of the Precipitation of Carbides and Nitrides on the Texture Structures in Extra Low Carbon Steel Sheets containing B, Nb and Ti(ll) (B, Nb및 Ti를 함유한 극저탄소강에서 탄화물 및 질화물의 석출이 집합조직에 미치는 영향(ll))

  • Lee, Jong-Mu;Yun, Guk-Han;Lee, Do-Hyeong
    • Korean Journal of Materials Research
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    • v.3 no.2
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    • pp.131-139
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    • 1993
  • Abstract Alloying elements such as AI, Ti, Nb and B in the extra low carbon AI-killed steel precipitate as nitrides or carbides and change the recrystallization texture structure of the steel during heattreatment with the result of strong effects on the deep drawability of the steel sheet. In this study the effects of fine precipitates such as nitrides and carbides on the texture of extra low carbon steels into which Ti, Nb, B, P, Si and Mn were added as alloying elements were investigated by means of TEM, SEM and optical microscopic analyses. Fine N$b_2$C and T$i_2$AIN precipitates are mainly observed in the steel containing both Nb and Ti, while fine AIN and coarse BN precipitates are observed in the Nb~containing steel and coarse T${i_4}{N_3}$ and ${N_10}{N_22}$/T$i_68$ precipitates are observed in the Ti-containing steel. The grain size of the Ti containing steel is larger than that of the Nb containing steel and that of the one containing both Nb and Ti.

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