• Title/Summary/Keyword: draw

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A Study on the Three-Dimensional Finite Element Analysis of Forming Processes of an Automotive Panel (자동차패널 성형공정의 3차원 유한요소해석에 관한 연구)

  • 이종문;김종원;안병직;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.06a
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    • pp.75-86
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    • 1996
  • Three-Dimensional finite element analysis is performed using PAM-STAMP for design evaluation of automotive back door inner panel die. Gravity process by blanks own weight, binder-wrap process, and drawing process in the forming operations are sequentially simulated with Virtual Manufacturing Method. The most valuable result in this research is that 3-D FEM analysis can be applied to the design evaluation of draw die in the die try-out, though effects of mesh size and drawbead resistance force on the numerical accuracy are much sensitive. For the intensive application to draw-die design and try-out, the experimental know-hows about the forming variables such as friction coefficient, punch velocity, drawbead force, etc are necessary.

Forming Analysis of Automotive Fender Panel Considering Die Deformation (금형 변형을 고려한 자동차 펜더패널의 성형해석)

  • Song, M.S.;Keum, Y.T.
    • Transactions of Materials Processing
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    • v.15 no.5 s.86
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    • pp.387-394
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    • 2006
  • In order to see the effect of die deformation on the forming analysis of sheet metals, the draw-ins, strains, and spring-backs of an automotive fender panels are numerically simulated by considering the die deformation found by the simultaneous structural analysis of press and dies. By coupling the forming analysis and the structural analysis, the die deformation is simultaneously taken into account in the forming process. Furthermore, for the consideration of load difference transferred among the upper die, punch, and blank holder due to the changes in sheet thickness, the gap elements are employed instead of the blank sheet in the structural analysis. The numerical simulation results of an automotive finder draw panel are compared with the measurements. The comparison of the forming and spring-back analysis results between the rigid die and the deformed die shows that the consideration of tool deformation can predict more accurately the forming and spring-back of sheet metals.

Influence of Shrinkage and Stretch During Drying on Paper Properties

  • Torbjorn Wahlstrom
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.5
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    • pp.31-46
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    • 1999
  • A drying paper strives to shrink due to the shrinkage of the individual paper fibres. Laboratory results show that a reduction of the shrinkage or an imposed stretch leads to a large increase in tensile stiffness and a large decrease in strain at break. In c cylinder drying section the water in the web is repeatedly heated on the drying cylinder and evaporated in the free draw. To evaluate the drying process regarding influence on paper properties these sub-processes, or drying phases, have to be studied separately. The effect of the conditions on the drying cylinder and on the VacRoll is investigated in pilot trails. Both the fabric tension on the drying cylinder and on the VacRoll reduces the shrinkage of the paper. The laboratory results are used as input to a numerical simulation of the conditions in the free draw. If the web width is increased or the length of the free draw is reduced the mean shrinkage of the paper web is reduced . However, the difference in shrinkage between the middle and the edge of the web is increased.

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The Crystal Structure and Mechanical Properties of Thick & Thin yarn According to Production Condition (제조조건에 따른 태세사(Thick & Thin yarn)의 구조와 물성)

  • Park Myung Soo
    • Textile Coloration and Finishing
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    • v.17 no.3 s.82
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    • pp.43-48
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    • 2005
  • 시료는 POY사 104/192로 Draw-Winder(독일, Zinser)를 이용하여 기존의 태세사 제조장치의 부분적인 개조를 통하여 길이방향으로 강제적인 태세사가 형성되도록 하는 제조기술을 이용하여 Thin-thick yam(T&T사) 6종류를 제조하였으며 제조 조건에 따른 구조변화와 물성에 대하여 연구 검토한 결과 다음과 같다. 결정화도의 변화는 Draw-winder의 R2 roller 온도가 상온인 경우보다 $100^{\circ}C$인 경우가 높게 나타났으며 태세사의 세(thin)부분의 복굴절률은 연신비가 높고 Draw winder의 roller(R2)의 온도가 높을수록 복굴절 값은 선형적으로 증가하였다. T&T사 제조시 연신 온도가 상온인 경우는 Thin부분만 연신이 진행되고 Thick 부분은 원사인 POY사의 성질이 그대로 유지하고 있음을 알 수 있고 R2 roller 온도가 상온에서 제조된 시료의 초기탄성률은 약1.5-2.0kgf/denier 정도로 높게 나타났으나 $100^{\circ}C$로 제조된 시료는 약 0.2-0.8kgf/denier 정도로 낮게 나타났다.

Modeling of Power Networks by ATP-Draw for Harmonics Propagation Study

  • Ali, Shehab Abdulwadood
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.6
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    • pp.283-290
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    • 2013
  • This paper illustrates the possibilities of using the program ATP-Draw (Alternative Transient Program) for the modeling of power networks to study power quality problems with highly detailed analyses. The Program ATP-Draw is one of the most widespread and oldest programs. A unique characteristic of this program is its public domain and the existence of forums and study committees where new application cases and modification are presented and shared publicly. In this paper, to study the propagation of harmonics through a power network, a part of an industrial power network was modeled. The network contains different types of electric components, such as transformers, transmission lines, cables and loads, and there is a source of harmonics that injects $3^{rd}$, $5^{th}$, $7^{th}$, $9^{th}$ and $11^{th}$ harmonic currents into the network, causing a distortion of the wave form of the currents and voltages through the power network.

A Topic Modeling Approach to Marketing Strategies for Smartphone Companies (소셜미디어 토픽모델링을 통한 스마트폰 마케팅 전략 수립 지원)

  • Cha, Yoon-Jeong;Lee, Jee-Hye;Choi, Jee-Eun;Kim, Hee-Woong
    • Knowledge Management Research
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    • v.16 no.4
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    • pp.69-87
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    • 2015
  • Given the huge number of data produced by its users, SNS is a great source of customer insights. Since viral trends in SNS reflect customers' direct feedback, companies can draw out highly meaningful business insights when such data is effectively analyzed and managed. However, while the importance of understanding SNS big data keeps growing, the methods for analyzing atypical data such as SNS postings for business insights over product has not been well studied. This study aims to demonstrate the way to exploit topic modeling method to support marketing strategy generation and therefore leverage business process. First, we conducted topic modeling analysis for twitter data of Apple and Samsung smartphones. Then we comparatively examined the analysis results to draw meaningful market insights about each smartphone product. Finally, we draw out a strategic marketing recommendation for each smartphone brand based on the findings.

Design Modification of the Stamping Die for the Improvement of Surface Quality of the Front End Module Carrier Upper Member (프런트 엔드 모듈 캐리어 어퍼 부재의 면품질 개선을 위한 금형설계 변경)

  • Kim S. H.
    • Transactions of Materials Processing
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    • v.14 no.2 s.74
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    • pp.153-159
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    • 2005
  • Design modification of the stamping die for the upper member of a front end module carrier is carried out in order to improve the surface quality of the final product. The small inferiority induced by wrinkling near the wall of the upper member has been inspected after the draw-forming process. The finite element analysis is pursued with the whole geometry in order to consider the complicated shape. The simulation shows that the excess metal is developed by the irregular contact of the blank the tool and it remains after the final stroke. This paper proposes two guidelines for the modification. One is to add the draw-bead near the critical region in order to increase the draw-in force. The other is to modify the tool shape such as the forming shape at the wall in order to absorb the excess metal before the final stroke. Simulation results show that the proposed guidelines both guarantee the improved surface quality.

Simulation and Field Try-out of Auto Panel Stamping Processes (자동차 패널 전 스탬핑 공정의 시뮬레이션과 현장 트라이 아웃)

  • Chung K. W.;Lee J. M.;Keum Y. T.;Lee S. Y.;Ahn I. H.;Hwang E. J.;Park J. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.164-167
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    • 2004
  • The draw, trim, flange, and cam forming processes of automotive fender panel are simulated, focused on the springbacks. Simulation results are compared with field try-out. In order to compensate the differences between simulation and try-out, the draw bead shapes in the simulation are modified and the accuracy of the simulation is improved by comparing blank draw-in amounts. The spring-backs after formings are also found in the simulation. Finally, the simulation procedures for analyzing the springbacks in all stamping processes are established.

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Nonlinear dynamics and stability of film casting process

  • Lee, Joo-Sung;Hyun, Jae-Chun
    • Korea-Australia Rheology Journal
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    • v.13 no.4
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    • pp.179-187
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    • 2001
  • As part of continuing efforts to investigate nonlinear dynamics and stability of film casting process, our earlier results obtained by Lee et al. (2001b) have been extended in the present study to cover the film casting of both extension thickening and extension thinning fluids. The same instability mechanism and draw resonance criterion previously derived have been found valid here, and a rather complex dynamic behavior of film width in contrast to that of film thickness has also been confirmed. The effect of fluid viscoelasticity on draw resonance, however, exhibits opposite results depending on whether the fluid is extension thickening or thinning, i.e., it stabilizes film casting in the former while destabilizing in the latter. The encapsulation extrusion method which recently has been successfully employed to stabilize industrially important paper coating process, has been theoretically explained in the present study as to why such stabilization is possible.

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Plane Strain Analysis of Sheet Metal with Arbitrary Forming Conditions (임의의 성형조건을 갖는 박판의 평면변형율 해석)

  • Keum, Y.T.;Lee, S.Y.;Wagoner, R.H.
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.95-103
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    • 1992
  • The plane strain analysis for simulating the stretch/draw forming operation with an arbitrarily-shaped tool profile is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-normal, which compatibly describes arbitrary tool surfaces and FEM meshes without depending on the explicit spatial derivatives of tool surfaces. The linear line elements are used for depicting the formed sheet, based on membrane approximation. The FEM formulation is tested in the sections of automotive inner panel and two-side draw-in. Not only the excellent agreement between measured and computed strains is obtained in the stretched section, but also the numerical stability of formulation is verified in the draw-in section.

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