• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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• pp.132-132
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• 2000

The reliability of EIC systems in hot rolling mill is indispensable and very important in order to maintain stable production. Signals obtained from sensors and control system should be analyzed to monitor the condition of down coiler in hot rolling mill. We develope a monitoring system of down coiler which is composed of three parts (1) data acquisition and MMI (2) signal processing and analyzing, and (3) automatic data saving. Also it is designed to enable to inform users the abnormal conditions of down coiler. This developed system is expected to make it possible to reduce long downtime, secure high facility precision, and maintain high control levels.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2001년도 하계학술대회 논문집 D
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• pp.2564-2566
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• 2001

The reliability of EIC(Electricity, Instrumentation and Computer) systems in hot rolling mill is very important in order to maintain stable production. Signals obtained from sensors and control system should be analyzed to monitor the condition of down coiler in hot rolling mill. We develop a monitoring system of down coiler which is composed of three parts : (1) data acquisition and MMI, (2) signal processing and analyzing, and (3) automatic data saving. Also it is designed to enable to inform users the abnormal conditions of down coiler. This developed system is expected to make it possible to reduce long downtime, secure high facility precision, and maintain high control levels.

• 제어로봇시스템학회논문지
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• 제21권4호
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• pp.301-308
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• 2015

In this paper, we propose an LTBC (Low Tension and Load Balance Control) scheme to improve a coiling shape control by reduction the tension fluctuation by the torque disturbance in the down coiler process of hot strip mills. The proposed controller is a combination of an LTC to control the overload at load-on in the mandrel and an LBC to regulate the load balance of the upper and bottom pinch roll. A tension calculation model is suggested with the concept of the tension deviation. The effectiveness of the proposed control scheme is verified from simulation under a disturbance of the pinch roll torque. Using a field test, we show that the performance of the shape and tension control is improved by the LTBC control.

• 제어로봇시스템학회논문지
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• 제21권9호
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• pp.869-874
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• 2015

We developed an LSDC (Load Shift and Load Distribution Control) technology in order to improve coil quality and productivity by reducing tension fluctuation especially for the tail of the strip in the down coiler in hot strip mills. To adapt the new controller, the torque and speed distribution between the zero pinch roll, pinch roll, and mandrel are needed. The proposed controller is a combination of an LSC to share the tension between the mill stand and the mandrel, and an LDC to shift the torque load from the zero pinch roll to the pinch roll. From the simulation, the proposed controller is verified under the torque disturbance. Using a field test, the torque deviation decreased by nearly 50% through utilization of the LSDC control.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.27-36
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• 1999

To have high flatness quality of hot rolled strip in the hot strip finishing mill train, a new inter-stand tension profile measuring device of segmented looper roll type(coined as Flatness Sensing Inter-stand Looper, FlatSIL) and a new flatness control system have been developed in this study. The device measures the strip tension profile across the strip width and informs the strip wave pattern to new flatness control system where work roll bending mode to relieve the strip wave is determined. The existing automatic shape control system which uses laser type shape-meter installed at the outlet of the last finishing mill stand strip tension between down coiler and last finishig mill since the latent wave concealed by the strip tension between down coiler and last finishing mill stand cannot be measured by the laser distance-meter. Thus the existing shape control system is not able to control the flatness through the full strip length. The new flatness control system, however, works for full strip length during strip rolling as far as the tension profile measuring device and work roll bender are on. With the new flatness control system, work roll bender is automatically controller to minimize the latent wave of the running strip and the flatness quality as well as strip travelling stability has been noticeably improved from strip head through body to tail.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.590-595
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• 2000

On the contrary to the increasing needs of shape qualities, most of quality inspections are carried out by manual or operator's insight. To find the causes of shape inferiority, it is required to gather and analyze the shape measurement data. As a result the winding profile measurement system ($TELE-SCANNER^{(R)}$) is developed to analyze the coiling process and automate the manual measuring process for winding profile of hot-rolled coils. The winding profile measurement system measures and analyzes winding profile shapes of hot-rolled coils, and classifies them into several dominant patterns that are related to normal or abnormal mechanical conditions of down-coiler. The system also contains analysis software to quantify the winding profile shapes and patterns, and to produce statistics to help search the causes of profile shape inferiority.

• 한국전자통신학회논문지
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• 제11권4호
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• pp.387-394
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• 2016

현재 운영되고 있는 제철소의 열연 공장은 24시간 상시 운전을 하고 있다. 각 공정별 주요 기능을 살펴보면 가열로, 조압연, 사상압연 및 권취 등으로 구성되어있으며, 여기에서 두께 및 폭 압연을 하고 이를 위한 소재의 온도를 조절하는데 큰 기능이 있다. 여기에는 작업의 특성상 고장 및 불량 요소가 상당히 많다. 또한 제품의 출하 이후에도 클레임이 발생하면 조사가 필요한 실정이다. 기존의 각 공정별 두께계, 폭계, 온도계에서의 독립적인 데이터 취득 및 모니터링에 의한 운전은 조업자로 하여금 많은 피로감을 준다. 이를 보완하고자 각 공정의 데이터를 통합해서 기능별로 모니터링하고 향후 작업 결과도 확인할 수 있는 통합 모니터링 시스템의 필요성이 대두되었다. 이에 압연공정 품질모니터링 시스템을 개발함으로서 보다 효율적인 운영이 가능하게 될 것으로 기대한다.