• Title/Summary/Keyword: distillation control

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On-line optimization of a distillation column (증류탑의 실시간 최적화)

  • Choe, Yong-Jin;Lo, Kyun;Yoon, En-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.229-233
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    • 1990
  • A new on-line optimization technique of a distillation column is presented. The equation decoupling method and the simultaneous solution method are combined to simulate the distillation process. The storage requirement is small enough to run on a PC. A improved successive quadratic programming is used to find the optimum operating conditions. The optimizer is intensively tested by using the dynamic simulator, SPEEDUP. After this, the technique is applied to a binary distillation column that treats methanol and water.

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The Simulation and Control of the Reactive Distillation Process for Dimethylcarbonate(DMC) Production

  • Jang, Yong-Hee;Yang, Dae-Ryook
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1215-1220
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    • 2004
  • Reactive distillation (RD) is a combination process where both separation and reaction are considered simultaneously in a single vessel. This kind of combination to enhance the overall performance is not a new attempt in the chemical engineering areas. The recovery of ammonia in the classic Solvay process for soda ash of the 1860s may be cited as probably the first commercial application of RD. The RD system has been used for a long time as a useful process and recently the importance of the RD is enlarged more and more. In addition to that, the application fields of RD are diversely diverged. To make the most of the characteristic of RD system, we must decide the best operating condition under which the process shows the most effective productivity and should decide the best control algorithm which satisfies an optimal operating condition. Phosgene which is a highly reactive chemical is used for the production of isocyanates and polycarbonates. Because it has high reactivity and toxicity, its utilization is increasingly burdened by growing safety measures to be adopted during its production. Dimethyl Carbonate (DMC) was proposed as a substitute of phosgene because it is non-toxic and environmentally benign chemical. In this study, RD is used for DMC production process and the transesterification is performed inside of column to produce DMC. In transesterification, the methanol and ethylene carbonate (EC) are used as the reactants. This process use homogeneous catalyst and the azeotrope exists between the reactant and product. Owing to azeotrope, we should use two distillation columns. For this DMC production process, we can suggest two configurations. One is EC excess process and the other is methanol excess process. From the comparison of steady state simulation results where the Naphtali-Sandholm algorithm is used, it showed the better performance to use the methanol excess process configuration than EC excess process. Then, the dynamic simulation was performed to be based on the steady state simulation results and the optimal control system was designed. In addition to that, the optimal operating condition was suggested from previous results.

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Screening of Dietary Fiber Degradation Enzyme for Making Sweet Potato Soju by Vacuum Distillation (감압증류법의 고구마소주 제조를 위한 식이섬유 분해효소의 선별)

  • Takamine, Kazunori;Jeon, Byung-Hun;Kim, Won-Sin
    • Journal of Physiology & Pathology in Korean Medicine
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    • v.26 no.1
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    • pp.35-39
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    • 2012
  • Sweet potato soju(SPS) has been made by vacuum distillation because sweet potato contains much fibrous materials which give high density to sweet potato mash. Generally, the SPS made by vacuum distillation has soft flavors and tastes. If the viscosity of sweet potato mash could be decreased by degradation enzyme, the process and production of SPS making by the method of vacuum distillation may be simplified and easier to distil the fermented sweet potato. Because the fibrous materials of sweet potato contains pectin with methoxyl group, methanol can be produced by fibrous degradation enzyme. For appling the fiber degradation enzymes to sweet potato mash for making SPS, the enzyme should be needed to degrade fibrous material without producing methanol. Special two fibrolytic enzymes are selected from 26 kind of commercial enzymes for the simplified and easier production of sweet potato soju by vacuum distillation, The selected enzyme A and X can degrade the fibrous material pectin of sweet potato without producing methanol. Although the different companies have produced the enzymes, same cellulase has been prepared from Trichoderma. reesei. The viscosity of sweet potato mash treated by the enzymes is decreased by 3 times with comparison to the viscosity of sweet potato mash of control group. The methanol concentration in the vacuum distilled SPS treated with the enzymes is 0.16%. The concentration is similar to that of commercially distilled SPS(0.15%). The result may suggest that the selected cellulases, A and X, can be used to make SPS by vacuum distillation.

Development of Machine Learning Model for Predicting Distillation Column Temperature (증류공정 내부 온도 예측을 위한 머신 러닝 모델 개발)

  • Kwon, Hyukwon;Oh, Kwang Cheol;Chung, Yongchul G.;Cho, Hyungtae;Kim, Junghwan
    • Applied Chemistry for Engineering
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    • v.31 no.5
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    • pp.520-525
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    • 2020
  • In this study, we developed a machine learning-based model for predicting the production stage temperature of distillation process. It is necessary to predict an accurate temperature for control because the control of the distillation process is done through the production stage temperature. The temperature in distillation process has a nonlinear complex relationship with other variables and time series data, so we used the recurrent neural network algorithms to predict temperature. In the model development process, by adjusting three recurrent neural network based algorithms, and batch size, we selected the most appropriate model for predicting the production stage temperature. LSTM128 was selected as the most appropriate model for predicting the production stage temperature. The prediction performance of selected model for the actual temperature is RMSE of 0.0791 and R2 of 0.924.

Rigorous dynamics model of distillation columns

  • Choe, Young-Soon
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.212-215
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    • 1986
  • For distillation columns, dynamic models which consider variable pressure and vapor holdup were studied. A most rigorous model which used the vapor hydraulic equation was studied with implicit methods. Vapor holdup must be considered in high pressure columns in order to predict dynamic responses accurately. The effect of pressure changes on the tray was only important for the vacuum column, particularly when heat input disturbances occurred. The rigorous vapor hydraulic model was shown to be useful, despite the fact that it is extremely stiff, provided an implicit integration algorithm (LSODES) is employed.

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Cryogenic Distillation Apparatus for Hydrogen Isotopes Separation (수소동위원소 분리를 위한 초저온증류장치)

  • 송규민;손순환;김광신;김위수
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.163-166
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    • 2001
  • KEPCO has a plan to construct TRF (tritium removal facility) in wolsong nuclear power plant site by 2005. In advance of WTRF construction, the pilot plant was installed at KEPRI in order to show process reliability of WTRF. The main processes of this pilot plant are LPCE(liquid phase catalytic exchange) and CD (cryogenic distillation). Deuterium is separated from heavy water in LPCE process and concentrated in CD process. CD process consists of cold box, where are a distillation column and heat exchangers, vacuum system, cryogenic refrigerant supply system and instrument & control system. The experience of the pilot plant will be used in WTRF design review, operating procedure revision and fundamental education for the operators.

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Comparative Study on the Refrigeration Processes between Refrigeration Using Vapor Recompression and Refrigeration Using LN2 Cold Heat for the Carbon Dioxide Liquefaction (이산화탄소 액화를 위한 증기 재압축 냉동 공정과 액체질소 냉열을 이용한 냉동 공정의 비교 연구)

  • SANGGYUN NOH
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.5
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    • pp.549-554
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    • 2023
  • In this paper, three kinds of studies have been completed to obtain highly purified carbon dioxide having more than 7N purity as an electronic grade quality. PRO/II with PROVISION release January 2023 from AVEVA company was used, and Peng-Robinson equation of the state model with Twu's alpha function was selected for the modeling of the cryogenic distillation process. When using LN2 cold heat, we can obtain highest recovery of carbon dioxide as a bottom product for a cryogenic distillation column.

STUDY OF INTERNAL RECYCLE DISTRIBUTION AND HEAT TRANSFER EFFECT FOR OPTIMAL DESIGN OF DIVIDING WALL DISTILLATION COLUMNS

  • Lee, Ki-Hong;Lee, Moon-Yong;Jeong, Seong-Oh
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2319-2324
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    • 2003
  • This paper addresses the optimal design of dividing wall distillation column which is rapidly applied in a variety of chemical processes over recent several years because of its high energy saving efficiency. A general dividing wall column model which can cope with the heat transfer through the dividing wall is developed using rigorous computer simulation. Based on the simulation model, the effects of the internal recycle flow distribution around the dividing wall and the heat transfer across the dividing wall on overall system performance are investigated. An improved method is suggested to utilize the heat transfer through the wall to optimal column design. The suggested method is compared with the existing method via. simulation study and shows more improved energy saving result. Several control strategies for the divided wall column are tested and the optimal control strategy is propose

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Optimal control of batch distillation (회분식 증류장치의 최적 제어)

  • 이주엽;정상헌;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.941-946
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    • 1992
  • Three different reflux policies are compared for a batch distillation process in which a fixed recovery with a given average purity of the distillate is required ; the first, for the constant distillate purity ; the second, for the constant reflux ratio ; finally, for the optimal reflux policy which gives the minimum operation time. The optimal reflux policy was obtained using pontryagin's maximum principle. Througy the numerical simulations for the three different binary mixtures, it was found that the time advantage of the optimal reflux operation over the constant overhead composition operation varies form 10.0 to 22.4% and the advantage over the constant reflux operation varies from 1106 to 36.6% in the three cases considered.

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Internal Recycle Distribution and Heat Transfer Effect for Optimal Design of Dividing Wall Distillation Columns (분리벽형 증류탑의 최적 설계를 위한 내부 순환량 분포와 전열 특성 연구)

  • 정성오;이기홍;이문용
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.3
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    • pp.236-241
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    • 2003
  • This paper addresses the optimal design of dividing wall distillation column which is rapidly applied in a variety of chemical processes over recent several years because of its high energy saving efficiency. A general dividing wall column model which can cope with the heat transfer through the dividing wall is developed using rigorous computer simulation. Based on the simulation model, the effects of the internal recycle flow distribution around the dividing wall and the heat transfer across the dividing wall on overall system performance are investigated. An improved column design method is suggested to utilize the heat transfer through the wall. The suggested method is compared with the existing method via simulation study in which the proposed design shows improved energy saving result.