• Title/Summary/Keyword: distillation control

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Nonlinear Model Based Control of Two-Product Reactive Distillation Column

  • Lee, In-Beum;Han, Myung-Wan
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.50.3-50
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    • 2001
  • Nonlinear feedback control scheme for reactive distillation column has been proposed. The proposed control scheme is derived in the framework of Nonlinear Internal Model Control. The product compositions and liquid and vapor flow rates in sections of the reactive distillation column are estimated from selected tray temperature measurements by an observer. The control scheme is applied to example reactive distillation column in which two products are produced in a single column and the reversible reaction A + B = C + D occurs. The relative volatilities are favorable for reactive distillation so that the reactants are intermediated boilers between the light product C and the heavy product D. Ideal physical properties, kinetics and ...

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Control of complex distillation configuration (복합 증류계의 제어)

  • 한명완;박선원
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.742-748
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    • 1993
  • The dynamics and control of two complex column configurations (sidestream column with stripper; prcfractionater/sidestream column configuration), which are multivariable interacting and nonlinear, have been studied. A new control scheme developed by Hanand Park(1993) to deal with the nonlinear and multivariable nature of distillation processes has been applied to these complex distillation configurations. The control scheme incorporates a nonlinear wave model into a generic model control framework. An observer based on the nonlinear wave model is used to determine the profile positions of distillation column sections. The control scheme enables tight control of the profile position of each column section that leads to fast stabilization of product compositions.

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Experimental Distillation Using a Fully Thermally Coupled Distillation Column with Separated Main Columns (분리주탑형 열복합 증류탑에서의 증류실험)

  • Park, Young-Min;Kang, Hyun-Woog;Kim, Young-Han
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.12
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    • pp.1197-1201
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    • 2006
  • In order to improve the operability in a fully thermally coupled distillation column the main column is separated into an upper and a lower column, and its design method is explained. With a distillation experiment using a two-inch column the operability of the proposed column is examined. Readily available methanol, ethanol and propanol are used as the feed, and the experimental result is compared with that of the HYSYS simulation. It is found from the experiment that the recovery ranges between 58.8% and 68% and the distillation efficiency is lower than that of the simulation. consumes less energy than an original column, it is not widely implemented in practice due to its operational difficulty. However, it is proved that the proposed distillation column can be operated without compressors and it can be practically utilized.

Profile Position Control of Extractive Thermally Coupled Distillation System (추출 열 통합 증류계의 프로필 위치 제어)

  • Cho, Hoon;Choi, Yu-Mi;Lee, Jin-Hong;Cho, Im-Pyo;Han, Myung-Wan
    • Korean Chemical Engineering Research
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    • v.50 no.5
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    • pp.815-824
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    • 2012
  • Extractive distillation system can be used when the components to be separated have close boiling points or form azeotropes. Extractive distillation is one of the most important and widely used separation methods in chemical process industry. The main disadvantage of the distillation is its high-energy requirements. Thermally coupled distillation system (TCDS) can provide significant savings in energy consumption and capital cost over the operation of sequences based on conventional distillation column. Despite such advantages of the thermally coupled distillation system, the process is not widely used in industry because control and operation of the column are difficult. In this study, we propose several control schemes for thermally coupled distillation system to overcome the difficulties and make the column stable when the process is confronted with feed disturbances. Profile position control scheme shows best control performance among the proposed control schemes.

Design of Gas Concentration Process with Thermally Coupled Distillation Column Using HYSYS Simulation (HYSYS를 이용한 열복합 증류식 가스 농축공정의 설계)

  • 이주영;김영한;황규석
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.842-846
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    • 2002
  • Design of gas concentration process using a fully thermally coupled distillation is conducted with the commercial design software HYSYS. Detailed procedure of the design is explained, and the performance of the process is compared with that of a conventional system A structural design is exercised for the design convenience. The design outcome indicates that the procedure is simple and efficient. The structural information yielded from equilibrium distillation gives an easy formulation of distillation system which is the initial input required from the setup of the distillation system The performance of the new process indicates that an energy saving of 17.6 % is obtained compared with the conventional process while total number of trays maintains at the same.

A Study on Optimal Reflux Ratio for Batch Distillation (회분식 증류공정의 환류비 최적에 관한 연구)

  • 이영상;이의수
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.833-841
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    • 2002
  • We develope a model that can manipulate the reflux ratio of a batch distillation process in real time for optimal operations. Firstly, reflux ratio decision model for batch distillation unit was developed using the simple short-cut method. Secondly, more detailed rigorous method was applied to improve the accuracy of the model. Based on these models, operational strategies for the optimal reflux ratio was proposed. The results are illustrated with suitable examples and compared with the results using commercial simulator.

Design and control of extractive distillation for the separation of methyl acetate-methanol-water

  • Wang, Honghai;Ji, Pengyu;Cao, Huibin;Su, Weiyi;Li, Chunli
    • Korean Journal of Chemical Engineering
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    • v.35 no.12
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    • pp.2336-2347
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    • 2018
  • The azeotrope of methyl acetate methanol and water was isolated using extractive distillation with water as entrainer. The pressure-swing extractive distillation (PSED) process and vapor side-stream distillation column (VSDC) with the rectifier process were designed to separate the methyl acetate, methanol and water mixture. It was revealed that the VSDC with the rectifier process had a reduction in energy consumption than the PSED process. Four control schemes of the two process were investigated: Double temperature control scheme (CS1), $Q_R/F$ feedforward control of reboiler duty scheme for PESD (CS2), $Q_R/F$ feedback control scheme for VSDC (CS3), the feedback control scheme of sensitive plate temperature of side-drawing distillation column to dominate the compressor shaft speed (CS4). Feed flow and composition disturbance were used to evaluate the dynamic performance. As a result, CS4 is a preferable choice for separation of methyl acetate-methanol-water mixture. A control scheme combining the operating parameters of dynamic equipment with the control indicators of static equipment was proposed in this paper. It means using the sensitive plate temperature of side-drawing column to control the compressor shaft speed. This is a new control scheme for extractive distillation.

Improved Operability in a Fully Thermally Coupled Distillation Column with an Intermediate Heat Exchanger (중간 열교환기를 이용한 열복합 증류탑의 운전성 향상)

  • Jeong, Su-Yeong;Kim, Young-Han
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.9
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    • pp.945-953
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    • 2006
  • Though a fully thermally coupled distillation column consumes less energy than an original column, it is not widely implemented in practice due to its operational difficulty. A new fully thermally coupled distillation column is proposed for the operability improvement, and its performance is investigated. The main improvement is the separation of a main column to give an upper and lower columns and the installation of an intermediate heat exchanger between them to regulate the fluctuation of product compositions. A proper manipulation of column pressure in the separated main columns made easy vapor flow without a compressor. The operability improvement is examined in a hexane process from the dynamic simulation using a commercial design software HYSYS. The simulation results indicate that the coupling among inputs and outputs is loosened to make easy manipulation of product compositions in the proposed distillation system.

An application study for generalized predictive control in distillation column (증류탑에서의 일반형 예측제어(GPC) 응용 연구)

  • Cha, M. H.;Lo, K.;Yoon, E. S.;Yeo, Y. K.;Song, H. K.
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.225-228
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    • 1990
  • The major difficulty in distillation column control lies in executing the set point tracking and the disturbance rejection, because of continuous changes in model order and dead time. For that, generalized predictive control(GPC) was applied to distillation column control. Recursive least square method was used to adjust the changes of model order and dead time. Quadratic progamming(QP) was used to solve the constraint problems in control action and the rate of control action. As a result of the simulation on the dynamic simulator(SPEEDUP) and the experiment on pilot plant, the ability of the set point tracking and the disturbance rejection was acceptable to apply to the real distillation column.

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Basic Study for Distillation of Rocket Grade Hydrogen Peroxide (추진제 급 과산화수소 증류를 위한 기초 연구)

  • Chung, Seung-Mi;An, Sung-Yong;Kwon, Se-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.67-70
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    • 2009
  • Because many research using rocket grade peroxide is studied, distillation method for domestic production of rocket grade hydrogen peroxide is required. Distillation methods are very various and divided by feeding method, distillation time, distillation pressure, and so on. Among these, vacuum distillation is a suitable method for hydrogen peroxide. This method can reduce thermal decomposition and reaction with impurities. Distillation condition is determined by Raoult's law. Low vacuum level and vacuum level control are appeared as important problems of the experiment equipment, which are solved by using less leakage vacuum chamber and metering valve.

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