• Title/Summary/Keyword: dipping temperature

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Experimental Studies on Friction and Wear of the Solid Lubricating $MoS_2$ Bonded Films (고체윤활용 $MoS_2$Bonded Film의 마찰마모 특성에 관한 실험적 고찰)

  • 공호성;윤의성;한홍구;권오관
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.15-21
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    • 1996
  • Friction and wear properties of MoS$_2$ bonded films were studied using the Falex testing machine, and their properties were evaluated in terms of the life and the load carrying capacity of the films. MoS$_2$ bonded films were formulated from the mixtures of MoS$_2$ solid particles and epoxyphenol resin, and they were applied onto AISI 4130 steel surface by dipping method to form lubricating bonded films. The results of the life and the load carrying capacity of the films showed that films were mainly affected by the surface temperature arisen from the frictional heat at the contact surface. To obtain enhanced tribological properties of the films, various combinations of solid lubricants and additives with a basic polymer resin were attempted and evaluated. The effects of surface pretreatment, such as sand blast or Zn-phosphating, were also investigated.

A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Deposition condition and Confirmation of Organic Charge Transfer complex Langmuir-Blodgett Film (유기전하 이동착물 Langmuir-Blodgett막의 누적조건 및 누적확인에 관한 연구)

  • Jeong, Soon-Wook
    • Journal of the Korean Applied Science and Technology
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    • v.14 no.1
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    • pp.89-93
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    • 1997
  • In this research, ultra-thin films of organic charge transfer complex were deposited on to ordinary microscope slide-glass subtrates with a Langmuir-Blodgett technique. ${\pi}$-A isotherm characteristics of these complex were studied in order to find optimum conditions of deposition by varying temperature of subphase, compression speed, and spreading amount. Transfer ratio of these films were studied during the process of deposition. The UV-visible absorbance spectra of LB films were measured to find state of deposition by varing layer number. The observed optimum conditions of surface, pressure, spreading amount, and dipping speed for depositing LB films(Y-type) were 38m/Nm, $150{\mu}l$ and 5mm/min, respectively. Since the tansfer ratio is close to 100%, the monolayer on the subphase seems to be well transferred to the solid substrate. The thickness of the film was well-controlled as the UV-vis absorbance of films were changed linear according to the number of layers.

The corrosion-resistant of Al-coated xstainless in molten carbonate (알루미늄 코팅처리 스테인레스강의 융탄산염 내부식성)

  • 조남웅;장세기;전재호;신정철
    • Journal of the Korean institute of surface engineering
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    • v.31 no.1
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    • pp.3-11
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    • 1998
  • Molten Carbonate Fuel cell is a promising new type electric power generation system which can achieve high efficiency, lower matrrial cost and high operating temperature Making internal reforming possible. Although the development of the MCEC is progressing rapidly toward commercialization, two important tchological problems such as dissolution of NiO cathode and not corrosion of metallic separator plate must be resolved. Because MCFC is operated at $650^{\circ}C$ and the electrolyte is very corrosive, corrosion-resistance of separator plated against oxidation abd molten carbonate is required. Al-coating on separator material for corrosion-resistance was carried out by painting, thermal spraying. hot dipping and vacuum vapour deposition. The corrosion of Al-coated STS 316S and 316L in molten carbonate at $700^{\circ}C$was studied. Vacuum vapour deposition and thermal spraing for Al-coating on STS 310S and 316L were the most effective methods for protecting thestainless steel corrosion in molten carbonate.

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A Study on the Preparation of Thin-Film Composite Membrane with Polyethersulfone Supporting Membrane (역삼투 복합막 제조(II) 폴리에테르설폰막의 제조와 복합막 제조에 관한 연구)

  • 이동진;민병렬;이병철;송희열
    • Membrane Journal
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    • v.4 no.1
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    • pp.46-56
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    • 1994
  • The performane of prepared Thin-Film Composite membrane depends on supporting membrane, concentration of monomers, dipping time of supporting membrane into monomer solution, reachon time between monomers, curing temperature and time and posttreatment. This study was conducted for searching the optimal condition for making the composite membrane. For this purpose, supporting membrane and composite membrane was made under various condition and at each step were tested.

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Preparation and Characterization of Cellulose Esters Langmuir-Blodgett(LB) Films (셀룰로오스 에스터의 LB 막 제조 및 분석)

  • Kim, Dong Won;Park, Sang Rae
    • Journal of the Korean Chemical Society
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    • v.38 no.2
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    • pp.87-91
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    • 1994
  • The reparation and characterization of cellulose esters LB films with various alkyl chain lengths were studied. Monolayers of cellulose triesters with medium chain length such as trioctanoate(C-8), tridecanoate(C-10), and tridodecanoate(C-12), exhibited a characteristic phase transition from expanded to condensed states. The mechanism of phase transition was discussed on the basis of the temperature dependence of the surface $pressure-area(\pi-A)$ isotherms. By the horizontal dipping method, X-type multilayers of cellulose esters were prepared and characterized using the contact angle and XPS spectra.

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Adhesion Properties of Rubber and Kevlar modified with Resorcinol-formaldehyde resin and Rubber Latex (Resorcinol-formaldehyde resin와 고무 latex에 의해 표면 개질된 Kevlar 섬유의 고무 접착 특성)

  • Lee, Soo;Ko, Young-Duk
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.1
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    • pp.23-30
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    • 2007
  • Kevlar was chemically surface modified with resorcinol-formaldehyde(RF) prepolymer and VP rubber latex for application to high strength tirecords. RF prepolymer was easily obtained by polymerization at room temperature in the presence of a base catalyst. The mechanical and thermal properties of Kevlar were not significantly changed during surface treated under various conditions. The change of adhesion with rubber were investigated through H-test method. Maximum increase of adhesion force between rubber and Kevlar was obtained up to 40% than that of untreated one when the fiber was soaked in RFL dipping solution and thermally treated at $170^{\circ}C$ for 3 - 5min.

Soldering characteristics of Ag-Pd electrodes in relationship to differing particle size of LTCC substrate (LTCC 기판의 Particle Size 에 따른 Ag-Pd 전극의 Soldering 특성 변화)

  • 조현민;유명재;박종철
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.05a
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    • pp.130-133
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    • 2002
  • Solder leaching resistance of the metal electrode is an important factor with regard to adhesion properties of ceramic substrate. In the Low Temperature Co-fired Ceramics (LTCC), Ag-Pd or Ag-Pt pastes are used instead of pure Ag paste to prevent leaching. Solder leaching behavior of the Ag-Pd paste in relation to LTCC raw material powder size was investigated. First fabrication of LTCC green tape with different particle size was done. LTCC substrates with Ag-Pd electrode were prepared using conventional multilayer ceramic process. Dipping test was performed to test solder leaching behavior of the electrode. Ag-Pd electrode on LTCC substrate with smaller particle size achieved higher solder leaching resistance.

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Fabrication of Organic Thin-Film Transistor Using Vapor Deposition Polymerization Method (Vapor Deposition Polymerization 방법을 이용한 유기 박막 트렌지스터의 제작)

  • 표상우;김준호;김정수;심재훈;김영관
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.190-193
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    • 2002
  • The processing technology of organic thin-film transistors (Ons) performances have improved fur the last decade. Gate insulator layer has generally used inorganic layer, such as silicon oxide which has properties of a low electrical conductivity and a high breakdown field. However, inorganic insulating layers, which are formed at high temperature, may affect other layers termed on a substrate through preceding processes. On the other hand, organic insulating layers, which are formed at low temperature, dose not affect pre-process. Known wet-processing methods for fabricating organic insulating layers include a spin coating, dipping and Langmuir-Blodgett film processes. In this paper, we propose the new dry-processing method of organic gate dielectric film in field-effect transistors. Vapor deposition polymerization (VDP) that is mainly used to the conducting polymers is introduced to form the gate dielectric. This method is appropriate to mass production in various end-user applications, for example, flat panel displays, because it has the advantages of shadow mask patterning and in-situ dry process with flexible low-cost large area displays. Also we fabricated four by four active pixels with all-organic thin-film transistors and phosphorescent organic light emitting devices.

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Preparation of Alumino-silicate Membrane and Its Application to a Gas Separation

  • 김태환
    • Proceedings of the Membrane Society of Korea Conference
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    • 2002.04a
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    • pp.23-46
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    • 2002
  • The cryogenic, pressure swing adsorption and membrane methods have been used to separate air into nitrogen and oxygen. The air separation membrane is made of the polymers, of which manufacturing process is complicate and it causes a little high production cost. Polymer membrane has temperature limit in usage and low durability even at moderate temperature. Therefore, inorganic membranes have been studied for years. As formation of unit alumino-silicate membrane, unit cells of membrane were made with a few coating methods. In this study the dipping of substrate into sols, application of vacuum to the opposite side of substrate with coating and rotating of the substrate in the sols were found as good coating memthods to make a uniform coating and to control the thickness of membrane. The membrane coats were examined by SEM and XRD. The sample ESZl-1 was compared with those of samples that prepared by another method. The present developed coating methods could be applied to the various types of zeolite membrane formation, that is A- X-, Y- ZSM- and MCM-types of membranes. Also these membrane forming methods could be applied to formation of catalyst absorbed zeolite membrane, of which zeolite absorb the catalytic metals. The product obtained from these coating methods could be applied to the industrial gas and liquid phase catalytic reaction and separation processes.

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