• 제목/요약/키워드: difficult-to-machine material

검색결과 139건 처리시간 0.025초

다구찌 방법을 이용한 Inconel 718 소재의 선삭가공에서 표면거칠기 최적화 (Searching Optimal Cutting Condition for Surface Roughness In Turning Operation on Inconel 718 using Taguchi Method)

  • 차진훈;한상보
    • 한국생산제조학회지
    • /
    • 제19권2호
    • /
    • pp.295-300
    • /
    • 2010
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions arc tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

선삭가공시의 인코넬 718합금의 표면거칠기 최적 절삭조건 (Optimal Cutting Conditions of Surface Roughness for Inconel 718 Alloy in Turning Operation)

  • 박종민;최원식;권순홍;차진훈
    • 한국기계가공학회지
    • /
    • 제8권4호
    • /
    • pp.48-53
    • /
    • 2009
  • Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions are tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

  • PDF

Evaluation of Ultrasonic Vibration Cutting while Machining Inconel 718

  • Nath, Chandra;Rahman, Mustafizur
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제9권2호
    • /
    • pp.63-68
    • /
    • 2008
  • Hard and brittle materials, such as Ni- and Ti-based alloys, glass, and ceramics, are very useful in aerospace, marine, electronics, and high-temperature applications because of their extremely versatile mechanical and chemical properties. One Ni-based alloy, Inconel 718, is a precipitation-hardenable material designed with exceptionally high yield strength, ultimate tensile strength, elastic modulus, and corrosion resistance with outstanding weldability and excellent creep-rupture properties at moderately high temperatures. However, conventional machining of this alloy presents a challenge to industry. Ultrasonic vibration cutting (UVC) has recently been used to cut this difficult-to-machine material and obtain a high quality surface finish. This paper describes an experimental study of the UVC parameters for Inconel 718, including the cutting force components, tool wear, chip formation, and surface roughness over a range of cutting conditions. A comparison was also made between conventional turning (CT) and UVC using scanning electron microscopy observations of tool wear. The tool wear measured during UVC at low cutting speeds was lower than CT. UVC resulted in better surface finishes compared to CT under the same cutting conditions. Therefore, UVC performed better than CT at low cutting speeds for all measures compared.

전력계통의 사고전류 저감 설비별 특성 비교 (Comparison of Fault Current Limiting Characteristics According to Facility in Power System)

  • 박형민;최효상;조용선;임성훈;황종선
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2005년도 춘계학술대회 논문집
    • /
    • pp.127-129
    • /
    • 2005
  • We investigated the fault current limiting characteristics according to the various facilities in power system. Power systems are becoming larger and larger for meeting electric power demand. Therefore, the over-currents resulting from contingencies such as short circuits are increasing higher, which causes the ratings of circuit breakers(CBs) to increase. Upgrading or replacement of CBs is not difficult from the technical and economical point of view. Bus split is being adopted into a part of 154 kV power systems, but it has adverse effects such as overload to neighboring power systems, increased voltage fluctuation, and decreased power system stability. For 345 kV power systems, the bus split measure is not feasible and dc reactors are being suggested. The superconducting fault current limiter is a protection gear of new concept that limits fault current automatically in a few milliseconds. It can also provide the effect of CB capacity increase, relaxation of power machine criteria, enhancement in power system reliability, and flexible power system operation.

  • PDF

고경도 금형강의 CBN 볼 엔드밀 가공에서 가공성 평가 (Machinability Evaluation of CBN Ball End Milling in Die & Mold Steels with High Hardness)

  • 김홍규;심재형;이종찬
    • 한국공작기계학회논문집
    • /
    • 제16권4호
    • /
    • pp.119-126
    • /
    • 2007
  • Generally, the machinability of materials that have a good mechanical properties is poor. The material having a high strength, high toughness in high temperature and wear resistance, it is difficult to remove a chip from workpiece. STD11 and NAK80 are kinds of these materials and these materials can be used in many industrial fields. But it is limited in use because of high cost and poor machinability. In this experimental study, the cutting of STD11 and NAK80 were used to decide the machinability and the tool shape of CBN ball end mill. From the results, the CBN ball end mill is verified that the estimated cutting edge shape of rake angle 30 degree has consistent effect on the tool wear and cutting force.

고속 엔드밀 가공에서 가공변질층의 특성 (Characteristics of damaged layer in high speed end milling)

  • 김동은
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.326-331
    • /
    • 2000
  • In this study, residual stress was investigated experimentally to evaluate damaged layer in high-sped machining. In machining difficult-to-cut material, residual stress remaining in machined surface was mainly speared as compressive stress. The scale of this damaged layer depends upon cutting speed, feed per tooth and radial cutting depth. Damaged layer was measured by optical microscope. The micro-structure of damaged layer was a mixed maternsite and austenite. depth of damaged layer is increased with increasing of cutting temperature, cutting force and radial depth. On the other hand, that is slightly decreased with decreasing of cutting force. The increase of tool wear causes a shift of the maximum residual stress in machined surface layer.

  • PDF

Machinable Ceramics 의 가공 성능 평가를 위한 실험적 연구 (An Experimental Study on the Turning Machinability of Machinable Ceramics)

  • 강재훈;이재경
    • 한국기계연구소 소보
    • /
    • 통권20호
    • /
    • pp.79-87
    • /
    • 1990
  • Advanced ceramics have some excellent properties as the material for the mechanical component. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Thus it is required also by a strong boom of demands for development of Machinable ceramics with high machinability in the most of industries. In present research, experiments are carried out to compare the machinability of sample Machinable ceramics. A $\ell$N(Aluminum Nitride) with additives of BN(Boron Nitride), yttrium. CaO are turned with cut-off tool type tungsten carbide bite using conventional turning machine.

  • PDF

표면 SH파의 음압 통과율과 에코 안정성에 관한 실험적 검증 (Experimental Verification on the Stability and Sound Pressure Transmission Coefficient of Surface SH-Wave)

  • 이명호
    • 한국공작기계학회논문집
    • /
    • 제12권2호
    • /
    • pp.23-30
    • /
    • 2003
  • It is very important to detect and evaluate the surface or subsurface flaws because of their influences on mechanical properties of materials. Rayleigh wave and creeping wave are commonly used for the detection of surface and subsurface flaws. These techniques, however, have following problems. Each amplitudes are remarkably affected by the surface condition and evaluation of echo pattern is usually difficult because shear wave mode propagate in the material at the same time. On the other hand, surface SH-wave which is horizontally polarized shear wave traveling along near surface layer is an attractive technique for the surface or subsurface material characterization and this technique is useful to solve the problems mentioned above. In this paper, The stability and transmission coefficient of SH waves through a viscous fluid layer is theoretically studied and simulated. Its results agreed well with the theoretical expectation for the experimental verification. These experimental results show that viscosity of couplants, thickness of couplant and surface roughness are closely related to transfer efficiency in surface SH angle beam method.

CNC를 활용한 가구디자인 표현 기법 연구 (A Study of Expression Technique in Furniture Design using CNC Machine)

  • 김건수;이상일;이성용
    • 한국가구학회지
    • /
    • 제25권1호
    • /
    • pp.45-54
    • /
    • 2014
  • Wood cutting utilizing CNC art in the field of furniture design industry, art, education are diverse. However, there is lack of data in the case for wood cutting, such as cutting conditions and wood cutting. So this article is to establish furniture design processing using CNC. The researchers investigated the processed products using CNC, the data of the web site and CNC relevant articles, then organized its impact on the furniture industry today. History and definition of CNC have studied for a discussion of the advantages and disadvantages. Then, the researchers analyzed the cases to investigate the wood cutting conditions, was applied to the fabrication of furniture domestic and foreign. CNC organized systematically design information through the computer So, it allowed to reduce the repetitive behavior that has to work hand in the furniture manufacture existing. CNC has made it possible to design a fine complex in furniture design industry. So it became possible to make a new representation and production of various forms. Material about CNC are mostly for milling machine and shelves for metal processing. So, the researchers investigated and precautions general content of wood cutting. The enhanced understanding to investigate an example that is applied outside the country, is used to analyze the expression various techniques CNC. It is difficult to obtain accurate data processing, it has various characteristics in the same timber, Future research is about analyzing type applications and CNC machining range at the time of processing the various wood.

  • PDF

밀폐형 임펠러의 5축 드릴링 모듈의 개발 (The Development of Module for 5-axis Drilling of a Closed Type Impeller)

  • 손황진;조영태;정윤교
    • 한국기계가공학회지
    • /
    • 제13권1호
    • /
    • pp.1-7
    • /
    • 2014
  • An impeller is difficult to machine due to the complex, overlapping and twisted shapes that form the blades of an impeller. Therefore, most CAM software companies have developed a CAM module for manufacturing an impeller in addition to their CAM software. However, it is not easy for inexperienced users to machine impellers. The purpose of this paper is to outline the development of an automatic CAM module for the manufacturing of an impeller (E-ICAM) which is based on visual basic language and which uses a CATIA graphical environment in order to simplify the machining of impellers. The automatic CAM module generates a tool path and proposes the recommended cutting condition according to the stock and tool material. In addition, it includes a post-processor for five-axis control machining. Therefore, a user can easily machine impellers using this automation module. There are two types of impellers: the closed and open types. The closed-type impeller consists of the body and cover parts. To combine these two parts, it is necessary to create tap holes on the shroud of the body. Therefore, in the study, a drilling CAM program for a closed-type impeller is developed and manufactured by creating NC data from the developed drilling program. After manufacturing the test specimen, its compatibility was verified.