• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2612-2615
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• 2008

Diaphragm seals have great effects on the performance of large power-generation steam turbines. Hence, it is important to decrease the leakage flow through the diaphragm seals and understand the flow characteristics within the diaphragm seals. In this study, numerical analysis was carried-out with the seals of large one-body type diaphragms developed by a domestic company. CFX, which is a commercial CFD code, was used to analyze the performance and flow characteristics of the diaphragm seals for three difference clearance cases. The results of numerical analysis show variations in the performance and flow characteristics according to the changes of labyrinth seal clearance.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.776-779
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• 2002

A bellows diaphragm design program for mechanical seal was developed in this study. This program was written in AutoLISP on the AutoCAD system with a personal computer. Basic design concept used in this program is composition of a convolution that is tangent to two lines and five circles from given design parameters(initial radius, inner and outer diameter, thickness, pitch, etc.). The effects of altering some design parameters on stress distribution of bellows were estimated using commercial FEM code, NISAII. As a result, the bellows diaphragm for mechanical seal was successfully designed by the program. The FEM result shows that stress is dependent on straight line length and bellows diameter with same span.

• Elastomers and Composites
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• v.55 no.3
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• pp.222-228
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• 2020

Rubber materials, used in nuclear power plants, need high heat-oxidation resistance to curing or cracking under a heat aging environment. This is because they are applied to environments with high temperature, high humidity, and radiation exposure. Nuclear radiation causes additional hardening or degradation, therefore, rubber materials need radiation resistance that satisfies the general and any accidental conditions produced in the power plant. Therefore, in this study, we developed a rubber material with excellent heat and radiation resistance for the diaphragm seal of a nuclear steam generator nozzle dam. The rubber material greatly improved the reliability of the steam generator nozzle dam. In addition, 30 inch and 42 inch diaphragm seals were manufactured using the developed rubber material. A nozzle dam was installed in a nuclear power plant and tested under the same conditions as a steam generator to evaluate safety and reliability. In the future, the performance and safety of diaphragm seals developed through field tests of nuclear power plants will be evaluated and applied to currently operating and new nuclear power plants.

• Tribology and Lubricants
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• v.25 no.5
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• pp.298-304
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• 2009

An angled labyrinth seal is used for the diaphragm-packing-ring seal design of steam turbine due to its leakage reduction characteristic. CFD analysis using FLUENT has been performed to predict leakage and determine an optimum slanted angle which yields the best leakage reduction. Results show that the optimum value of slanted angle is $-30^{\circ}$ independent of number of labyrinth teeth, inlet pressure, and tooth height to pitch ratio. 3D CFD analysis has been performed for predicting leakage of the angled labyrinth seal. Comparing with the result of 2D CFD analysis, 3D CFD analysis shows 1.4% smaller.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.3
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• pp.401-408
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• 2003

A CAD program for metal bellows diaphragm was developed in this study. This program was written in AutoLISP on the AutoCAD system with a personal computer. Basic design concept used in this program is composition of a convolution that is tangent to two lines and 5 circles from given design parameters(initial radius, inner and outer diameter, thickness, pitch, etc.). The effects of altering some design parameters on stress distribution and fatigue life of bellows were estimated using commercial FEM code, NISAII. As a result, the metal bellows diaphragm was successfully designed by the CAD program. It is used to model a bellows geometry in pre-processor of FEM code. The FEM result shows that stress is dependent on straight line length, bellows diameter with same span, and fatigue life is also affected by design parameters.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.1091-1098
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• 2003

Flexure bearings have been used in linear-resonant compressors to maintain a non-contacting clearance seal between the piston and cylinder. There are two types of tangential cantilever bearing and spiral arm bearing with flexure bearings. A newly devised linear flexure bearing (KIMM-Ml) for compression refrigeration machines is disclosed having improved tight gas clearance maintaining capability for better system performance. KIMM-Ml is an integrated device comprising an axially moving diaphragm with circumferentially arranged arc-shaped flexure blades secured between rim and hub spacers, which turn out to have higher radial stiffness than the one with circumferential tangential cantilever flexure blades. It is expected for KIMM-Ml to play a key role in designing long life, special purpose compression refrigeration machines by providing frictionless, non-wearing, linear movement and radial support for the machines as well as a gas clearance seal by maintaining extremely tight clearances between piston and cylinder.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.5
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• pp.164-170
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• 2008

A typical clutch system for automotive manual transmissions transfers hydraulic pressure generated by driver's pedal manipulation to the clutch diaphragm spring. The foot effort history during the period of push is different than the period of the clutch pedal's return. The effort or load difference is called clutch foot effort hysteresis. It is known that the hysteresis is caused by friction. The frictional force and moment are produced between various component contact points such as between the rubber seal and the inner wall inside the hydraulic cylinder and between the diaphragm spring and the pressure plate, etc. Understanding the clutch pedal foot effort hysteresis is essential for a clutch release system design and analysis. The dynamic model for a clutch release system is developed for the foot effort hysteresis prediction and a simulation analysis is performed to propose a tool for analysing a clutch system.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2638-2641
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• 2007

The magnetohydrodynamic(MHD) pressure drop along a liquid sodium flow was measured in a rectangular duct under a transverse magnetic field. The test section was made of a 3 mm thick stainless steel SUS304 with a $74{\times}5mm^2$ rectangular flow channel. The range of experimental parameters was roughly B=0${\sim}$0.18T and U=0${\sim}$0.9m/s at around $200^{\circ}C$. The differential pressure was measured by a diaphragm seal-type pressure transmitter filled with a high temperature silicon oil within 0.1MPa. The experimental results show a similar pressure drop with the theoretical estimation according to a change of the flow velocity and the magnetic field.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11b
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• pp.404-409
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• 2002

A newly devised linear flexure bearing (KIMM-LFB) for reciprocating machines is disclosed having improved tight gas clearance maintaining capability for better system performance. KIMM-LFB is an integrated device comprising an axially moving diaphragm with circumferentially arranged arc-shaped flexure blades secured between rim and hub spacers, which turn out to have higher radial stiffness than the one with circumferential tangent cantilever flexure blades. It is expected for KIMM-LFB to play a key role in designing long life, special purpose reciprocating machines such as spacecraft borne cryogenic refrigerators (cryocoolers) by providing frictionless, non-wearing, linear movement and radial support for the machines as well as a gas clearance seal by maintaining extremely tight clearances between piston and cylinder.