• Title/Summary/Keyword: descaling

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Effects of Composition and Temperature on the Descaling Characteristics in Si Containing Steel (Si 첨가강의 Descaling 특성에 미치는 강조성 및 가열온도의 영향)

  • Choi J. W.;Kwon S. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.277-284
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    • 2004
  • Low carbon steels containing Si of up to $1.2\;wt\%$ were oxidized in air at 1373 K and 1523 K, i.e. below and above the eutectic temperature of FeO and $Fe_2SiO_4$. The influence of a impurity element, S on behavior of scale formation during oxidation was investigated by using $M\"{o}chssbauer$ spectroscopy and EDS. This allowed establishment of an interface oxidation model of Si-added steel depending on temperature and an impurity element. A compound of FeO and FeS was formed in the scale/matrix interface of low carbon steels containing S of up to $0.03\;wt\%$ oxidized above 1213 K of the eutectic temperature. This was flat formed between $Fe_2SiO_4$ nodules along the scale/matrix interface without selective oxidation. It is due to low viscosity and high wettability of the compound of FeO and FeS in liquid. Conventional metallographic examinations revealed that roughness of the scale/matrix interface in Si-added steels became flat as the content of S increased. It was independent of oxidizing temperature and Si content. Effects of oxidizing temperature and an impurity element content on descaling characteristics in Si-added steels were evaluated by using a hydraulic descaling simulator. Good descaling characteristics was attributable to this flatness of the scale/matrix interface.

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Prevention of Particulate Scale with a new winding method in the Electronic Descaling Technology (새로운 도선감는 방법을 사용한 전기장을 이용한 스케일 제거)

  • Kim, Gun-Woo;Ahn, Hee-Sub;Sohn, Chang-Hyun
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.180-186
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    • 2000
  • This paper presents a new winding method in the electronic descaling(ED) technology. The ED technology Produces an oscillating electric field via the Faraday's law to Provide necessary molecular agitation to dissolved mineral ions. But present method gives another agitation force to mineral ions, which is Lorentz's force. Experiments were peformed at various Renolds number. A series of tests was conducted, measuring pressure drop across test section and the overall heat transfer coefficient as a function of time. In order to accelerate the rate of fouling, artificial hard water of 1000ppm $CaCO_3$ was used throughout the tests. The results show that the new method accelerates collision of mineral ions and improvs efficiency of system.

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Method of Setting Nozzle Intervals at the Finishing Scale Breaker

  • Park, Jong-Wook;Kim, Sung-Cho;Park, Jin-Won
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.870-878
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    • 2003
  • The scale is removed from the strip by high pressure hydraulic descaling at the FSB (Finishing Scale Breaker). Recently, the spray height of nozzle has a trend to be shorter for the purpose of increasing the impact pressure by the high pressure water jet. Here, the nozzle intervals should be decided after considering the impact pressure and the temperature distribution on the strip. In other words, the minimum of impact pressure at the overlap of spray influences the surface grade of the strip due to scale and the overlap distance of the spray affects the temperature variation in the direction of the width of strip. In the present study, the impact pressure of the high pressure water jet is measured by the hydraulic descaling system and calculated with regard to the lead angle of 15$^{\circ}$ and the offset angle of 15$^{\circ}$, and then the temperature distribution and the temperature variation are calculated at the overlap distances of 0 mm, 10 mm, 20 mm, and 30 mm, respectively. The method of setting nozzle intervals is shown by utilizing these results.

Prevention of Particulate Scale with a New winding Method in the Electronic Descaling Technology (새 도선 감는 방법을 적용한 전기장 이용 스케일 제거)

  • Son, Chang-Hyeon;Gu, Sang-Mo;Kim, Chang-Su;Kim, Geon-U
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.5
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    • pp.658-665
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    • 2002
  • This paper presents a new winding method in electronic descaling (ED) technology. Conventional ED technology Produces an oscillating electric field via Faraday's law to provide the necessary molecular agitation to dissolve mineral ions. However, the proposed method produces an additional agitation force for mineral ions, called Lorentz's force. Experiments were performed using various Renolds numbers. A series of tests was conducted to measure the pressure drop across the test section and the overall heat transfer coefficient as a function of time. In order to accelerate the rate of fouling, artificial hard water, 1000ppm CaCO$_3$, was used throughout the tests. The results show that the new winding method accelerates the collision of the mineral ions, thereby improving the system efficiency. The present study can develope more effective fouling-removing equipment with change of estabishment method of coil.

Oxidation and Neutral Electrolytic Pickling Behavior of 304 and 430 Stainless Steels (304 및 430 스테인레스 강판의 산화 및 중성염 전해산세 거동)

  • Kim T. S.;Park Y. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.285-293
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    • 2004
  • Oxidation behavior of 304 and 430 stainless steel were studied using thin film X-ray analysis and glow discharge spectrum analysis (here-after GDS). The oxidation layer of 304 stainless steel was composed of $Cr_2O_3\;and\;FeCrO_4$ and its thickness was about $1.5{\mu}m$ after $1\~5$ minutes of annealing at $1120^{\circ}C$ open air. However, the oxidation layer of 430 stainless steels was mainly composed of $Cr_2O_3$ and its typical thickness was 0.5um after $1\~5$ minutes of annealing at $1000^{\circ}C$ open air. Electro-chemical analysis revealed that the descaling of oxidation layer could be activated by Fe, Cr dissolution from the matrix behind the oxidation layer at the current density of $5\~10ASD$ and by Fe, Cr-oxide dissolution from the oxidation layer at the current density over than 10ASD. Electrolytic stripping of 430 and 304 revealed the intial incubation period of descaling by oxygen evolving at low current density range such as $5\~10ASD$. However the dissolution of oxide layer was occurred when applying the anodic current of $10\~20ASD$ on 430 and 304 stainless steels. It was suggested that the electrolytic pickling of high Cr bearing stainless steel such as 430 and 304 seemed to be the more effective in the high current density range such as $10\~20ASD$ than the low current density range such as $5\~10ASD$.

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Bar Temperature Analysis of a Hot Rolling Process. (열간 압연공정의 강판 온도 분포 해석)

  • 백기남;고명삼
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.4
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    • pp.307-315
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    • 1989
  • In this paper, we have analyzed the temperature variation trend of a slab on between the process of reheating furnace and the termination of roughing mill process during hot rolling process. 1) cooling by radiation and convection current in the air, 2) plastic deformation heat, 3) cooling by descaling water, 4) cooling by contact with rolling rolls and/or transmitting rolls. For the analysis, the factors have been adopted as the problems of the rolling process to be solved such that we have established an application technique in relation to the determination of boundary conditions on the slab surface. We have presented a procedure for an analysis of the cooling phenomenon treated as a problem of two-dimensional transient heat flow using finite difference equation and suggested techniques of implementing sequentialized rolling tasks in correlation with the procedure. From the result of simulation, it is shown that the difference between calculation value and measurement value is within the range of the industrial measurement error. Also, it is proved that the assumptions, conditions, and properties used in the computer simulation is appropriate by showing that the pattern of a drop in temperature at each rolling event is in accord with real circumstances.

Real-Time DSP Implementation of MPEG-1 Layer III Audio Decoder (MPEG-1 Layer III 오디오 디코더의 실시간 DSP 구현)

  • 김시호;권홍석;배건성
    • Proceedings of the IEEK Conference
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    • 2000.06d
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    • pp.174-177
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    • 2000
  • 본 논문에서는 높은 압축률과 고음질을 제공하는 MPEG-1 Layer Ⅲ 오디오 디코더를 고정소수점 DSP인 TMS320C6201을 이용하여 실시간으로 동작하도록 구현하였다. ISO/IEC에서 제공하는 부동소수점 C 프로그램을 음질의 손실 없이 고정소수점 연산으로 변환하었고 실시간 동작을 위하여 최적화 작업을 수행하였다. 연산의 정확성을 높이기 위해서 Descaling 모듈에 중점을 두어 부동소수점 연산을 고정소수점 연산으로 변환하였고 IMDCT 모듈과 Synthesis Polyphase Filter Bank 모듈에 대해 고속 알고리즘을 적용하여 연산량과 프로그램 크기를 크게 줄일 수 있었다. 구현된 디코더는 TMS320C6201 DSP가 수행할 수 있는 최대 연산량의 26%만으로 실시간 동작이 가능하였고 부동소수점 연산 결과와 고정소수점 연산 결과를 비교하여 60 dB 이상의 높은 SNR을 가짐을 확인하였다. 또한 사운드 입출력과 호스트 통신을 통하여 EVM 보드에서 실시간으로 동작함을 확인하였다.

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Real-Time Implementation of MPEG-1 Layer III Audio Decoder Using TMS320C6201 (TMS320C6201을 이용한 MPEG-1 Layer III 오디오 디코더의 실시간 구현)

  • 권홍석;김시호;배건성
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.25 no.8B
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    • pp.1460-1468
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    • 2000
  • The goal of this research is the real-time implementation of MPEG-1 Layer III audio decoder using the fixed-point digital signal processor of TMS320C6201 The main job for this work is twofold: one is to convert floating-point operation in the decoder into fixed-point operation while maintaining the high resolution, and the other is to optimize the program to make it run in real-time with memory size as small as possible. We, especially, devote much time to the descaling module in the decoder for conversion of floating-point operation into fixed-point operation with high accuracy. The inverse modified cosine transform(IMDCT) and synthesis polyphase filter bank modules are optimized in order to reduce the amount of computation and memory size. After the optimization process, in this paper, the implemented decoder uses about 26% of maximum computation capacity of TMS320C6201. The program memory, data ROM, data RAM used in the decoder are about 6.77kwords, 3.13 kwords and 9.94 kwords, respectively. Comparing the PCM output of fixed-point computation with that of floating-point computation, we achieve the signal-to-noise ratio of more than 60 dB. A real-time operation is demonstrated on the PC using the sound I/O and host communication functions in the EVM board.

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The Effect of Oxide Layer Thickness to the Scale Defects Generation during Hot finish Rolling (열연사상 압연시 스케일 결함발생에 미치는 산화피막 두께의 영향)

  • 민경준
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.412-422
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    • 1999
  • Scale defects generated on the strip surface in a tandem finishing mill line are collected from the strip trapped among the production mills by freezing the growing scale on the strip by the melt glass coating and shutting down the line simultaneously. The samples observed of its cross sectional figure showed the process of scale defect formation where the defects are formed at the base metal surface by thicker oxidized scale during each rolling passes. The properties of the oxidized layer growth both at rolling and inter-rolling are detected down sized rolling test simulating carefully the rolling condition of the production line. The thickness of the oxidized layer at each rolling pass are simulated numerically. The critical scale thickness to avoid the defect formation is determined through the expression of mutual relation between oxidized layer thickness and the lanks of the strip called quality for the scale defects. The scale growth of scale less than the critical thickness and also to keep the bulk temperature tuning the water flow rate and cooling time appropriately. Two units of Inerstand Cooler are designed and settled among the first three stands in the production line. Two units of scale defect is counted from the recoiled strip and the results showed distinct decrease of the defects comparing to the conventionaly rolled products.

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The Architecture of Intra-prediction & DCTQ Hardware for H.264 Encoder (H.264 부호화기를 위한 Intra-prediction & DCTQ Hardware 구조)

  • Suh, Ki-Bum
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.47 no.5
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    • pp.1-9
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    • 2010
  • In this paper, the novel architecture of Intra-prediction & DCTQ hardware, which can process for the Full HD image($1980{\times}1088$@30fps) in realtime, is proposed. The cycle optimization method for the overall cycle of prediction, transform, scaling, descaling, and reconstruction is proposed. To reduce the cycle in the $4{\times}4$ prediction, the quantization process is performed during the prediction cycle and pre-selection of 2 modes among the 9 modes is performed to reduce the hardware area. To reduce the hardware of $16{\times}16$ and $8{\times}8$ prediction, the sharing logic between 2 prediction is utilized. The proposed architecture can process the 30frame/sec of full HD image in 108 MHz clock and operate 425 cycle for one macroblock.