• Title/Summary/Keyword: depth of cut

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Characteristics of Cut Surface by Abrasive Waterjet Cutting of Titanium Alloy (티타늄 합금의 연마제 워터 제트 절단에 의한 절단표면 특성)

  • Chung Nam-Yong;Jin Yun-Ho
    • Journal of Welding and Joining
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    • v.23 no.1
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    • pp.86-93
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    • 2005
  • Abrasive waterjet (AWJ) can provide a more effective means for precision of difficult -to-machining materials such as ceramics and titanium alloys. The present study is focused on the surface roughness of abrasive waterjet cut surfaces. This paper investigated theoretical and experimental surface characteristics associated with abrasive waterjet cutting of titanium alloy Gr2. It is shown that the proper variations of several cutting parameters such as waterjet cutting pressure, cutting speed and cutting depth improve the roughness and characteristics on specimen surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of titanium alloy Gr2, the optimal cutting conditions to improve the surface roughness and precision were proposed and discussed.

Investigation of Micro Cutting Characteristics for Tungsten-Carbide Green Part (초경 그린파트 마이크로 절삭가공 특성 분석)

  • Kim, G.H.;Jung, W.C.;Yoon, G.S.;Heo, Y.M.;Kwon, Y.S.;Cho, M.W.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.191-196
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    • 2010
  • Tungsten-carbide as typical difficult-to-cut material has excellent mechanical properties such as high thermal resistivity, mechanical strength and chemical durability. However, it is next to impossible for tungsten-carbide to be fabricated the needed parts by cutting process. In this study, for establishing the micro fabrication method of tungsten-carbide for micro injection or compression molding core, the investigation on micro cutting characteristics of tungsten-carbide green part which is made by powder injection molding process and easy to cut relatively was performed. For this, micro endmilling experiments of tungsten-carbide green part were performed according to various cutting conditions. Finally, the wear trend of micro endmill and the appearance of micro rib according to feed-rate and cutting depth per step were analyzed through SEM images of micro cutting feature and microscope images of micro tools.

The Improved Cutting Parameter Design of End-milling for SM25C Material (SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정)

  • Im, Sung-Hoon;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.

Single-View Reconstruction of a Manhattan World from Line Segments

  • Lee, Suwon;Seo, Yong-Ho
    • International journal of advanced smart convergence
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    • v.11 no.1
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    • pp.1-10
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    • 2022
  • Single-view reconstruction (SVR) is a fundamental method in computer vision. Often used for reconstructing human-made environments, the Manhattan world assumption presumes that planes in the real world exist in mutually orthogonal directions. Accordingly, this paper addresses an automatic SVR algorithm for Manhattan worlds. A method for estimating the directions of planes using graph-cut optimization is proposed. After segmenting an image from extracted line segments, the data cost function and smoothness cost function for graph-cut optimization are defined by considering the directions of the line segments and neighborhood segments. Furthermore, segments with the same depths are grouped during a depth-estimation step using a minimum spanning tree algorithm with the proposed weights. Experimental results demonstrate that, unlike previous methods, the proposed method can identify complex Manhattan structures of indoor and outdoor scenes and provide the exact boundaries and intersections of planes.

High Speed Machining of Difficult-to-cut Material using Ball Endmill (볼 엔드밀을 이용한 난삭재의 고속가공 특성)

  • 손창수;강명창;이득우;김종관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.139-142
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    • 1995
  • Inconel 718 is one of the most difficut workpiece for machining, So it is necessary to evaluate the machining characteristics of Inconel 718 In this study, High speed machining of this material was carried out with Tin coated WC ball endmill and TiN coated HSS ball endmill. The cutting force and shape of machined surface and cip type were investigated according to variation of cutting speed,feed rate and depth of cut

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공작기계의 가공 시 열변형에 의한 오차 예측 시스템 개발

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.257-262
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    • 1997
  • A compact measurement system is developed to measure in-process errors due to thermal deformation of a machine tool, this system is composed of a gauge, 5gap-sensors and a PC. The gauge is made of invar, which is a material that has a very low thermal expansion coefficient. A new neural network model is constructed to estimate thermally induced machine tool errors based on the measured data,the given data,that is a width of cut,a depth of cut, a feed rate, a spindel speed etc, and the calculated data. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach.

A Study on Cutting Tool Selection Techniques for Rough and Finish Turning Operations (선삭가공에서 황삭 및 정삭용 절삭공구선정방법에 관한 연구)

  • 김인호
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.236-242
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    • 1998
  • This paper presents a development of computer aided cutting tool selection techniques for rough and finish turning operations. The developed system,. which is one of important activities for computer aided operation planning, firstly implements operation sequencing. Then, from relations of the size of machined area, recommended finishing allowance and maximum depth of cut, a main machining method is selected, a number of cut is calculated, cutting tools including toolholders and inserts are selected, and values for cutting parameters are determined. A cutting tool selection procedure is proposed for toolholders and inserts of ISO code in rough cutting, and some important parameters such as holder style, tool approach angle, tool function and its direction are described in detail. In order to demonstrate the validity of the system a case study is performed.

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Machinability Characteristics of Inconel 690 Alloys (인코넬 690 합금의 절삭성에 관한 연구)

  • 황경충;윤종호;최재하;김성청
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.87-94
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    • 2002
  • In domestic industry, there is no manufacturers specialized in the production of cutting tools for the difficult cutting materials. Then, we have flew data about them. In this study, the gear driving high speed lathe on which is mounted by a tool dynamometer and high speed CCTV were used to measure the various machining characteristics. Relations among the cutting speed, feed rate per revolution, cutting depth, cutting forces and surface roughness ware graphically analyzed under 64 cutting conditions. The process of chip, i.e., generation, development and falling-off also were visualized for the characterization of chip shapes of the difficult-to-cut materials using the CCTV.

A Study on the Precision Cutting Characteristics for Different Cutting Edge Radii in Ductile Material (절인반경차이에 따른 연질재료의 정밀가공 특성 연구)

  • 권용기
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.75-80
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    • 2000
  • This paper deals with the precision cutting characteristics of mono-crystal diamonds poly-crystal diamonds and tungsten carbide tool on ductile material. The cutting tests were carried out under various uncut chip areas and 20${\mu}{\textrm}{m}$ depth of engagement. The machinability in precision machining was discussed from the viewpoints of the normal cutting forces and the surface roughness of the workpiece. As the feed rate decreases the normal force difference for cutting edge radii appears to large. In various cutting edge radii the surface roughness difference when cut the copper which is ductile material than the aluminium alloy is large. As the same cutting condition the hardness value on cut surface with the diamond tool appears to be smaller than that of the tungsten carbide tool.

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Diamond turning of pick-up lens for optical application (광 정보저장용 픽업 렌즈의 다이아몬드 터닝 가공)

  • 박순섭;김대중;이봉주;김상석;김정호;유영문;김주하
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.525-528
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    • 2003
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra. aspherical form error 0.5 ${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied for PMMA. but not satisfied for PC.

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