• 한국산업융합학회 논문집
• /
• 제25권4_2호
• /
• pp.699-706
• /
• 2022

In this study, Directed energy deposition (DED) among additive manufacturing is applied to repair damaged spindle key parts of planner miller. The material of the spindle key is SCM415, and the P21 Powder is used. In order to find the optimal deposition conditions for DED equipment, a single-line deposition experiment is conducted to analysis five parameters. The laser power affects the width, and the height is a parameter affected by coaxial gas and powder gas. In addition, laser power, powder feed rate, coaxial gas, and powder gas are parameters that affect dilution. Otimal deposition is that 400 W of laser power, 4.0 g/min of powder feed rate, 6.5 L/min of coaxial gas, 3.0 L/min of powder gas and 4.5 L/min of shield gas. By setting the optimum conditions, a uniform deposition cross section in the form of an ellipse can be obtained. Damage recovery process of spindle key consists of 3D shape design of the base and deposition parts, deposition path creation and deposition process, and post-processing. The hardness of deposited area with P21 powder on the SCM415 spindle key is 336 HV for the surface of the deposition, 260 HV for the boundary area, and 165 HV for the base material.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 1995년도 추계학술대회 논문집
• /
• pp.269-272
• /
• 1995

As methane concentration was varietal, the textures of diamond films deposited on Si(100)substrate could be observed by XRD, SEM and Raman spectroscope. As a result, O$_2$plasma etching has been useful to observe microscopic structure of diamond films by SEM. The cross section of diamond films deposited on Si(100) substrate with 4% concentration of methane to hydrogen was a polycrystal like a pillar. The diamond crystal like a pillar has been oriented to (110) surface and the high quality diamond with FWHM of Raman spectra being 3.8cm$\^$-1/ has been grown. As time goes by deposition time, the preferred orientation increases.

• E2M - 전기 전자와 첨단 소재
• /
• 제9권3호
• /
• pp.270-276
• /
• 1996

As methane concentration was varied, the textures of diamond films deposited on Si(100)substrate were observed by XRD,SEM and Raman spectroscope. As a result, $O_{2}$ plasma etching has been useful to observe microscopic structure of diamond films by SEM. The cross section of diamond films deposited on Si(100)substrate with 4% concentration of methane to hydrogen was a polycrystal like a pillar. The diamond crystal like a pillar has been oriented to (110)surface and the high quality diamond film with FWHM of Raman spectra being 3.8 $cm^{-1}$ / has been grown. As time goes by deposition time, the preferred orientation increases

• 전기화학회지
• /
• 제13권4호
• /
• pp.270-276
• /
• 2010

기공 경사화된 마이크론 단위의 구조 틀 및 나노 수지상 구조 벽을 가지는 니켈-구리 거품 전극을 전기화학적인 방법으로 합성하였다. 전해 도금 시 순수한 니켈은 치밀한 층으로 성장하는 양상을 보였으나, 구리와 함께 도금시키는 경우 그 성장 양상이 순수한 니켈과는 매우 다르게 관찰되었다. 특히, 첨가제로써 염소 이온의 농도가 증가함에 따라 니켈-구리 도금 층의 수지상 성장이 뚜렷해지는 모습을 보였다. 또한, 기재와 먼 부분일수록 도금 층 내 구리 대비 니켈의 상대적인 양이 감소하였으며, 염소 이온 농도가 높아짐에 따라 전 도금 층에 걸쳐 니켈의 양이 증가하였다. 수지상 구조 벽의 가지 내부 조성을 분석한 결과, 중심부로 갈수록 구리 함량이 점차 높아지는 조성 구배를 확인하였으며, 적절한 열처리를 통해 상호 확산을 유도하여 균일한 조성의 니켈-구리 합금을 얻어낼 수 있었다. 본 연구를 통해 제작된 재료는 기능성 전기 화학 장치용 고성능 전극에 활용될 수 있을 것으로 기대된다.

• 한국결정성장학회지
• /
• 제10권2호
• /
• pp.100-104
• /
• 2000

다이아몬드 박막을 마이크로웨이브 플라즈마 방법을 이용하여 실리콘 기판위에 증착하였다. 증착된 다이아몬드 박막과 실리콘 기판의 단면을 이온 밀링 방법으로 식각한후, 경계면을 투과 전자 현미경으로 분석하였다. 다이아몬드 박막은 실리콘 기판위에 직접 성장되거나 또는 중간층이 형성된후 성장됨을 알 수 있었다. 중간층의 구성은 주로 Sic 또는 무정형 탄소로 이루어졌으며 중간층의 두께는 경계면을 따라 다르게 변하였다. 전자 회절 패턴으로부터, 경계면 주위에 잘 발달된 실리콘 기판과 다이아몬드의 결정면들이 서로 적합하게 성장되었고 있음을 알 수 있었다. 이 결과들로부터 실리콘 기판위에 성장되는 다이아몬드 박막의 초기 성장 형태를 추론할 수 있었다.

• The Korean Journal of Ceramics
• /
• 제3권1호
• /
• pp.1-4
• /
• 1997

Diamond film (24$\mu\textrm{m}$) were prepared by Microwave Plasma Chemical Vapor Deposition method from a reactive CO/H$_2$ mixtures. Micro-Raman spectroscopy and micro-cathodoluminescence study were carried out along the crosssection and correlated to SEM observation. CL image of cross-section was also investigated. Peak position, FWHM of Raman spectrum were determined using Lorentzing fit. The stress in this sample is 0.4~0.7 GPa compressive stress, and along the distance the compressive stress reduced. The Raman peak broadening is dominated by phonon life time reduction at grain boundaries and defect sites. Defects and impurities were mainly present inside the film, not at Silicon/Diamond interface.

• 반도체디스플레이기술학회지
• /
• 제7권1호
• /
• pp.29-34
• /
• 2008

In this paper, the DE(double erosion) cathode for the reactive magnetron sputtering system is developed for high deposition rate and high target utilization efficiency. The utilization efficiency of the developed DE cathode is 22% higher than that of normal SE(single erosion) cathode. Sputtering process for the nickel oxide thin films with the DE cathode is performed under the following conditions; power with $1kW{\sim}3kW$, pressure with 4mtorr and 8mtorr, oxygen flow ratio with $0%{\sim}80%$. As a result, the hysteresis phenomenon of discharge voltage in 4mtorr is lower than that in 8mtorr and the hysteresis phenomenon of discharge voltage is getting lower as the applied power is getting higher. The structure of cross section and surface roughness of the thin films are observed by FE-SEM and AFM. The structure of cross section of the thin films is columnar and the average surface roughness under oxygen flow ratio of 0%, 52.5% and 65.0% are $2.08{\AA}$, $2.20{\AA}$ and $0.854{\AA}$, respectively.

• 한국기계가공학회지
• /
• 제14권3호
• /
• pp.50-56
• /
• 2015

In this study, AISI M2 powder was selected primarily through various pieces of literature in order to improve the hardness and wear resistance. Among the laser metal deposition parameters, laser power was studied to improve the deposition efficiency in the laser metal deposition using a diode-pumped disk laser. An SKD61 hot work steel plate and AISI M2 powder were used as a substrate and powder for laser metal deposition, respectively. Experiments for the laser metal deposition were carried out by changing the laser power and track layer. The quality of the track surface and cross-section after applying the single-layer method was better than that obtained from applying the multi-layer method. As the laser power increased, the track thickness was increased, and the surface roughness deviation was decreased. In laser power condition of 1.6kW, the maximum hardness of the deposition track was 790Hv. This value was 40% better than the hardness of the SKD61 after heat treatment.

• 한국전기전자재료학회논문지
• /
• 제33권3호
• /
• pp.219-224
• /
• 2020

Al₂O₃ powders with particle sizes of 0.35 ㎛, 0.5 ㎛, 1.5 ㎛, and 2.5 ㎛ are deposited onto glass and Cu substrates using the aerosol deposition (AD) process. The deposition characteristics of Al₂O₃ films using those four types of Al₂O₃ powders are investigated to determine the influence of the particle size on the films. To observe detailed micro-structures of the films, the cross-section and surface morphology are observed. Then, the crystalline size and internal strain are calculated from X-ray diffraction peaks in order to confirm the hammering effect as well as the micro-strain during the AD deposition. From the above results, deposition mechanisms related to the particle size are studied. The results of this study indicate the optimal particle size and formation mechanisms for dense Al₂O₃ film with a smooth surface roughness as well as for a porous Al₂O₃ film with a rough surface roughness.

• 한국물환경학회지
• /
• 제32권6호
• /
• pp.582-588
• /
• 2016

The hydrological simulation program FORTRAN (HSPF) is a comprehensive watershed model that employs the hydraulic function table (FTABLE) (depth-area-volume-flow relationship) to represent the geometric and hydraulic properties of water bodies. The hydraulic representation of the HSPF model mainly depends on the accuracy of the FTABLES. These hydraulic representations determine the response time of water quality state variables and also control the scour, deposition, and transport of sediments in the water body. In general, FTABLES are automatically generated based on reach information such as mean depth, mean width, length, and slope along with a set of standard assumptions about the geometry and hydraulics of the channel, so these FTABLES are unable to accurately describe the geometry and hydraulic behavior of rivers and reservoirs. In order to compensate the weakness of HSPF for hydraulic modeling, we generated alternate method to improve the accuracy of FTABLES for rivers, using the surveyed cross sections and rating curves. The alternative method is based on the hydraulics simulated by HEC-RAS using the surveyed cross sections and rating curves, and it could significantly improve the accuracy of FTABLES. Although the alternate FTABLE greatly improved the hydraulic accuracy of the HSPF model, it had little effect on the hydrological simulation.