• 제목/요약/키워드: densification

검색결과 1,019건 처리시간 0.024초

탄소섬유강화 유리복합재료의 제조 및 특성분석 (Fabrication and Characterization of Carbon Fiber Reinforced)

  • 조해석;김상덕;조호진;공선식;최원봉;백용기;김형준;김환
    • 한국세라믹학회지
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    • 제29권8호
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    • pp.601-608
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    • 1992
  • We investigated the influence of several processes, including the preparation of slurry and preform and the heat-treatment of the preform, on the properties of composites to fabricate the carbon-fiber reinforced glass composites having good mechanical properties. Cerander was determined to be the best binder among Cerander, Rhoplex and Elvacite 2045 by the dipping test and the binder within a preform could be completely eliminatd by burning out the specimen under 10-6 Torr at 400$^{\circ}C$ for more than 1h. The fracture behavior of a composite was largely dependent on the uniformity of carbon-fiber distribution within the composite and the heat-treatment condition of the composite. The higher the glass content, the more difficult to obtain uniform distribution of carbon-fiber. As the hot-pressing temperature increased, the densification process of the composite and the formation of pore due to oxidation of carbon fiber occurred competitively. But, above 1000$^{\circ}C$ the latter played a predominant role. We could fabricated the densest 15 vol.% carbon-fiber-content glass composite having the highest toughness and flexural strength of 250 MPa by hot-pressing under 15 MPa at 900$^{\circ}C$ for 30 min.

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Magnesia 소결에 미치는 $Ga_2O_3$$GeO_2$ 첨가의 경향 (Effect of $Ga_2O_3$ and $GeO_2$ Additives on Sintering of Magnesia)

  • 이종한;박철원
    • 한국세라믹학회지
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    • 제20권2호
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    • pp.99-106
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    • 1983
  • This experiment has been carried out for the purpose of investigating the effect of $Ga_2O_3$ and $GeO_2$ additivies on sintering of magnesium oxide over the temperature range of 130$0^{\circ}C$~150$0^{\circ}C$. The effect of calcining temperature on the bulk densities of fired compacts prepared from this material was observed MgO powder has been obtained by calcining extra reagent grade magnesium carbonate(basic fired) at 90$0^{\circ}C$ for 30 minutes $Ga_2O_3$and GeO2 were added in the ratio of 1, 2, and 3 wt% to MgO and mixed with calcined MgO. The specimens were prepared by compression with pressure of $700kg/cm^2$ than fired at 130$0^{\circ}C$~150$0^{\circ}C$ for 0-5hrs. Sintering behaviour and microstructure of the fired specimens were examined. The optimum calcination temperature of magnesium carbonate was 90$0^{\circ}C$. Densification rates obeyed the equation D=K in t+c. Theoretical density in the case of addition of $Ga_2O_3$ was 23.1 kcal/mole in the case of the additive $GeO_2$ was 14.176kcal/mole. This low value would appear to support a machanism of grain boundatry diffusion The range of average grain size in the case of addition of $Ga_2O_3$ and $GeO_2$ was 21$\mu\textrm{m}$-31$\mu\textrm{m}$.

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습식법으로 제조한 수산화아파타이트 분말의 소결과 그 기계적 성질에 미치는 pHqus화의 영향 (Effect of pH Variation on the Sintering of Hydroxyapatite Powders Prepared by the Wet Method and their Mechanical Properties)

  • 정형진;김병호;신용규
    • 한국세라믹학회지
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    • 제26권3호
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    • pp.305-314
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    • 1989
  • Effect of pH variation in starting solution for the making of hydroxyapatite powder was studied in relation to the sinterability of the powder and their mechanical properties of the sintered hydroxyapatite ceramics. The sinterability of hydroxyapatite powder prepared at different pH was found to be improved with increase in pH value of the starting solutions. Thus the powders prepared from the higher pH solutions including 10.5, 11.0 and 11.5 could be well densified almost upto theoretical density by firing for 1 hr at 1,00$0^{\circ}C$. But the powder based on pH 10 exhibited less sinterability even being fired at much higher temperature of 1,10$0^{\circ}C$, it gave only 90-95% of theoretical density. On the other hand the powder prepared on the lowest pH value 9.5 could not be well densified and it could obtain only 78% of theoretical density even by firing at 1,30$0^{\circ}C$ for 1hr. It was found that prismatic crystals of whitlockite were always included in the sintered bodies based on the lower pH values as a minority crystalline phase together with the major crystalline phase of hydroxyapatite and its inclusion might impair the sinterability of powder. However in the case of the higher pH, the powder contained only hydroxyapatite as a crystalline phase on sintering without any minorities. The sphere shape of crystals might help effectively the densification of the bodies. The best mechanical properties could be obtained from the body of pH 11 sintered at 1,10$0^{\circ}C$, which gave 99.5% of theoretical density, 662Kg/$\textrm{mm}^2$ of vickers hardness and 1,352Kg/$\textrm{cm}^2$ of diameteral compression strength.

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침전법으로 제조한 Al2O3-15v/o ZrO2(+3m/o Y2O3)계 세라믹스의 소결거동 (Sintering Behavior of Al2O3-15v/o ZrO2(+3m/o Y2O3) Ceramics Prepared by Precipitation Method)

  • 홍기곤;이홍림
    • 한국세라믹학회지
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    • 제26권3호
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    • pp.423-437
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    • 1989
  • Al2O3/ZrO2 composites were prepared by precipitation method using Al2(SO4)3.18H2O, ZrOCl2.8H2O and YCl3.6H2O as starting materials and NH4OH as a precipitation agent. Al2O3/ZrO2 composites(series A) were prepared by mixing Al2O3 powder obtained by single precipitation method with ZrO2(+3m/o Y2O3) powder obtained by co-predipitation method. Al2O3/ZrO2 composites (series B) were prepared by co-precipitation method using the three starting materials. In all cases, the composition was controlled as Al2O3-15v/o ZrO2(+3m/o Y2O3). The composites of series A showed higher final relative densities than those of series B and tetagonal ZrO2 in all cases was retained to about 95% at room temperature. ZrO2 particles were coalesced more rapidly in grain boundary of Al2O3 than within Al2O3 grain. ZrO2 particles were located at 3-and 4-grain junction of Al2O3 and limited the grain growth of Al2O3. It was observed that MgO contributed to densification of Al2O3 but limited grain growth of Al2O3 by MgO was not remarkable. In all Al2O3/ZrO2 composites, exaggerated grain growth of Al2O3 was not observed and Al2O3/ZrO2 composites were found to have homogeneous microstructures.

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β-FeSi2의 열전변환특성에 미치는 분말산화의 영향 (The Effect of Powder Oxidation on the Thermoelectric Properties of β-FeSi2)

  • 배철훈
    • 한국세라믹학회지
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    • 제40권11호
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    • pp.1106-1112
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    • 2003
  • $\beta$-FeSi$_2$의 열전물성에 있어서 산소의 역할을 규명하기 위해서, 고온상 ($\alpha$+$\varepsilon$)과 저온상 ($\beta$)-FeSi$_2$ 시료에 대해 산화처리에 따른 열전물성 측정 및 분석실험을 행하였다. 산화에 의해 소결밀도가 감소하였으며, 반도체상으로의 전이도 방해되었다. 모든 시료에서 도전율과 열전도율은 산화처리시간과 함께 감소하였다. 순수한 FeSi$_2$ 및 고온상 ($\alpha$+$\varepsilon$)을 산화처리한 시료 Seebeck 계수는 작은 양의 값을 나타낸 반면에, 저온상 ($\beta$)을 산화처리한 FeSi$_2$ 는 음의 값을 나타내었으며 약 500K 부근에서 최대값을 나타내었다. 또 산화시간과 함께 최대값도 증가하였다.

직접질화법 AlN 분말의 소결거동 및 열전도도에 미치는 고에너지 볼밀링 효과 (Effect of High Energy Ball Milling on Sintering Behavior and Thermal Conductivity of Direct Nitrided AlN Powder)

  • 박해룡;김형태;이성민;김영도;류성수
    • 한국세라믹학회지
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    • 제48권5호
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    • pp.418-425
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    • 2011
  • In this study, a high energy ball milling process was introduced in order to improve the densification of direct nitrided AlN powder. The sintering behavior and thermal conductivity of the AlN milled powder was investigated. The mixture of AlN powder and 5 wt% $Y_2O_3$ as a sintering additive was pulverized and dispersed by a bead mill with very small $ZrO_2$ bead media. The milled powders were sintered at $1700^{\circ}C-1800^{\circ}C$ for 4 h under $N_2$ atmosphere. The results showed that the sintered density was enhanced with increasing milling time due to the particle refinement as well as the increase in oxygen contents. Appropriate milling time was effective for the improvement of thermal conductivity, but the extensive millied powder formed more fractions of secondary phase during sintering, resulted in the decrease in thermal conductivity. The AlN powder milled for 10min after sintering at $1800^{\circ}C$ revealed the highest thermal conductivity, of 164W/$m{\cdot}K$ in tne densified AlN sintered at $1800^{\circ}C$.

$ZnWO_4$ 소결특성 및 고주파 유전특성 (Sintering and Microwave Dielectric Properties of $ZnWO_4$)

  • 이경호;김용철
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 추계학술대회 논문집
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    • pp.386-389
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    • 2001
  • In this study, development of a new LTCC material using non-glassy system was attempted with respect to reducing the fabrication process steps and cost down. Lowering the sintering temperature can be achieved by liquid phase sintering. However, presence of liquid phases usually decrease dielectric properties, especially the quality factor. Therefore, the starting material must have quality factor as high as possible in microwave frequency range. And also, the material should have a low dielectric constant for enhancing the signal propagation speed. Regarding these factors, dielectric constants of various materials were estimated by the Clausius-Mosotti equation. Among them, ZnWO$_4$ was turned out the suitable LTCC material. ZnWO$_4$ can be sintered up to 98% of full density at 105$0^{\circ}C$ for 3 hours. It's measured dielectric constant, quality factor, and temperature coefficient of resonant frequency were 15.5, 74380GHz, and -70ppm/$^{\circ}C$, respectively In order to modify the dielectric properties and densification temperature, B$_2$O$_3$ and V$_2$O$_{5}$ were added to ZnWO$_4$. 40 mol% B$_2$O$_3$ addition reduced the dielectric constant from 15.5 to 12. And the temperature coefficient of resonant frequency was improved from -70 to -7.6ppm/$^{\circ}C$. However, sintering temperature did not change due to either lack of liquid phase or high viscosity of liquid phase. Incorporation of small amount of V$_2$O$_{5}$ in ZnWO$_4$-B$_2$O$_3$ system enhanced liquid phase sintering. 0.lwt% V$_2$O$_{5}$ addition to the 0.6ZnWO$_4$-0.4B$_2$O$_3$ system, reduced the sintering temperature down to 95$0^{\circ}C$ Dielectric constant, quality factor, and temperature coefficient of resonant frequency were 9.5, 16737GHz, and -21.6ppm/$^{\circ}C$ respectively.ively.

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텅스텐-니켈-망간 합금의 액상소결에 관한연구 (A Study on the Liquid Phase Sintering of Tungsten-Nickel-Manganese alloy)

  • 홍문희;이성;노준웅;백운형
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 1995년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.25-25
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    • 1995
  • Liquid phase sintering of 90W-6Ni-4Mn alloy has been investigated as functions of sintering atmosphere, heating rate, and reduction temperature. The present work accounts for the thermodynamic oxidatiodreduction reactions of constituent powders of W, Ni and Mn. By discounting these reactions, the previous investigations would obtain only the alloy with large pores and the lowered relative sintered density, by the liquid phase sintering under a dry hydrogen atmosphere. the sintering cycle consisted of a rapid heating to reduction temperatures under high purity nitrogen atmosphere, and holding for 4 hours and sintering at $1260^{\circ}C$ for 1 hour under a dry hydrogen gas. The relative density of the sintered alloy increased with increasing heating rate. As the reduction temperature increased, the relative density increased to the lm theotical density at the duction temture above $1150^{\circ}C$. The mimsturcatre of sintered alloys has been analysed by a scanning election microscope. The sintered density was compared with those obtained from the other investigators. It was found that the reduction $1150^{\circ}C$ results in the lowered densification of 90W-6Ni-4Mn alloy. This is caused by the fact that reducing reactions of W and Ni oxides contained in W an Ni powders concomitantly leads to oxidizing reaction of Mn powder the oxidized Mn is hardly reduced at sintering temperature and thereby remains large pores in the alloy. It is concluded that the W-Ni-Mn alloy with full density can be obtained by the precise control of atmosphere, heating rate, and sintering temperature.

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펄스 전류 활성 연소합성에 의한 나노구조의 2MoSi2-SIC제조 및 기계적 성질 (Mechanical Properties and Fabrication of Nanostructured 2MoSi2-SiC by Pulsed Current Activated Combustion Synthesis)

  • 손인진;김동기;정인균;도정만;윤진국;고인용
    • 한국분말재료학회지
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    • 제14권4호
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    • pp.245-250
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    • 2007
  • Dense nanostructured $2MoSi_{2}-SiC$ composites were synthesized by the pulsed current activated combustion synthesis (PCACS) method within 3 minutes in one step from mechanically activated powders of $Mo_{2}C$ and 5Si. Simultaneous combustion synthesis and densification were accomplished under the combined effects of a pulsed current and mechanical pressure. Highly dense $2MoSi_{2}-SiC$ with relative density of up to 96% was produced under simultaneous application of a 60 MPa pressure and the pulsed current. The average grain size of $MoSi_{2}$ and SiC were about 120 nm and 90 nm, respectively. The hardness and fracture toughness values obtained were 1350 $kg/mm^{2}$ and 4 $MPa{\cdot}m^{1/2}$, respectively.

저온동시소성용 결정화 유리의 필러 사이즈가 열적 특성에 미치는 영향 (Effect of $Al_2O_3$ Particle Size on Thermal Properties of Glass-Ceramics for LTCC Material)

  • 김진호;황성진;이상욱;김형순
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.281-281
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    • 2007
  • Low Temperature Co-fired Ceramic (LTCC) technology has been used in electronic device for various functions. LTCC technology is to fire dielectric ceramic and a conductive electrode such as Ag or Cu thick film below the temperature of $900^{\circ}C$ simultaneously. The glass-ceramic has been widely used for LTCC materials due to its low sintering temperature, high mechanical properties and low dielectric constants. To obtain the high strength, addition of filler, the microstructure should have various crystals and low pores in a composite. In this study, two glass frits were mixed with different alumina size(0.5, 2, 3.7um) and sintered at the range of $850{\sim}950^{\circ}C$. The microstructure, crystal phases, thermal and mechanical properties of the composites were investigated using FE-SEM, XRD, TG-DTA, Dilatomer. When the particle size of $Al_2O_3$ filler increased, the starting temperatures for the densification of the sintered bodies, onset point of crystallization, peak crystallization temperature in the glass-ceramic composites decreased gradually. After sintered at $900^{\circ}C$, the glass frits were crystallized as $CaAl_2Si_2O_8\;and\;CaMgSi_2O_6$. The purpose of our study is to understand the relationship between the $Al_2O_3$ particle size and thermal properties in composites.

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