• 제목/요약/키워드: deformed roll profile

검색결과 7건 처리시간 0.018초

다단 압연기에서의 롤 변형 프로파일 예측 모델 - Part II : 젠지미어 압연기로의 적용 (An FE-based Model for the Prediction of Deformed Roll Profile in Multi-high Rolling Mills - Part II : Application to a Sendzimir Mill)

  • 조준호;황상무
    • 소성∙가공
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    • 제21권7호
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    • pp.426-431
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    • 2012
  • The work roll of a Sendzimir mill has a small diameter in comparison to its length, so it is easily deformed by the rolling pressure. It also has a complex back up roll system, so it is difficult to analyze the roll deformation. For this reason in Part I we have developed a model which predicts the radial displacement of the roll. In this paper, we apply the model to a Sendzimir mill and propose a new model for the prediction of the deformed roll profile in a Sendzimir mill. The prediction accuracy of the new model is demonstrated through comparison of the predictions from the FE model.

열연 판형상 예측 수식모델 개발 (Mathematical expression for the Prediction of Strip Profile in hot rolling mill)

  • 조영석;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.70-73
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    • 2004
  • The approach in this thesis is for prediction of deformed strip profile in hot rolling mill. This approach shows how to make an expression as a mathematical form in predicting strip profile. This approach is based on the velocity field, shear stress and material flow on the strip edge along width direction and lateral displacement and stress along width are analytically calculated. Roll force is calculated in each section and then combined together to show roll force distribution along width. All the assumptions to make equation form for this approach are supported by FEM simulation result and the result of model is verified by FEM result. So, this model will supply very useful tool to the researcher and engineers which takes less time and has similar accuracy in predicting roll force profile comparing to FEM simulation. This model has to be combined with deformed roll profile model, which include thermal crown prediction and wear prediction model to predict deformed strip profile.

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롤변형에서의 반경방향 변위 예측 온라인 모델 (FE-based On-Line Model for the Prediction of Radial Displacements in Roll Deformation)

  • 조준호;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
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    • pp.19-22
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    • 2009
  • It is essential to predict the deformed roll profile for the prediction of the strip profile in rolling process. The work roll of the Sendzimir mill has a small diameter in comparison to a barrel length, so that it is well deformed by the rolling pressure. Also it has a complex roll system, so it is difficult to analyze the roll deflection. In this paper, 3D finite element method is used for the analysis of the roll deflection of the Sendzimir due to the contact between rolls. But it takes much time to get the results, so that the on-line model to evaluate the radial deformation of a roll is developed on the basis of the finite element method.

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다단 압연기에서의 롤 변형 프로파일 예측 모델 - Part I : 모델 개발 (An FE-based Model for the Prediction of Deformed Roll Profile in Multi-high Rolling Mills - Part I : Development of the Model)

  • 조준호;황상무
    • 소성∙가공
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    • 제21권7호
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    • pp.420-425
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    • 2012
  • A new model is suggested for the prediction of radial displacements of a roll in order to analyze multi-high rolling mills. The model was developed from predictions based on finite element simulations. This model utilizes the compliance coefficient, which is expressed as a function of three dimensionless parameters, and is approximated by using the same interpolation function as used in the finite element method. The prediction accuracy of the model is demonstrated through comparison with the predictions from the FE model.

3차원 유한요소법에 기초한 조질 압연 공정 해석 - Part II : 모델 개발 (3D Finite Element-based Study on Skin-pass Rolling - Part II : Development of the Model)

  • 윤성진;황상무
    • 소성∙가공
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    • 제25권2호
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    • pp.136-140
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    • 2016
  • Although the finite element method is a good tool to analyze skin-pass rolling, it is hard to be applied in the field because of its long calculation time. In the current study, simple numerical models were developed for the prediction of roll force and residual stress profiles along the strip width. These models are based on finite element analysis and a coupled solution of Sims’ equation and Hitchcock’s formula. The results indicate that plastic strains can be represented as in simple equations of the deformed roll profile and the initial thickness of the strip.

외부에 둥근 홈이 있는 형상환상압연공정의 유한요소해석 (Finite Element Analysis of Externally Round Grooved Profile Ring Rolling Process)

  • 김광희;김병탁;석한길
    • 소성∙가공
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    • 제12권7호
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    • pp.631-639
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    • 2003
  • Ring rolling process is simulated by using the general-purpose commercial finite element analysis software, MSC.Superform. Because the deforming region is restricted to the vicinity of the roll gap, only a ring segment spanning the roll gap is analyzed in order to save computation time and cost. First, a plain ring rolling of rectangular cross-section is simulated. Comparisons between computation and experiment show good agreement in the cross-sectional configuration of the deformed ring. Then, a profile ring with an external round groove is analyzed. The rolls with and without groove have been analyzed to compare the amount of side spread. It is found that the grooves in the rolls are effective in reducing the amount of side spread.