• Title/Summary/Keyword: deformation behavior

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Hot Deformation Behavior of AISI 4340 using Constitutive Model and Processing Map (구성 모델과 공정 지도를 이용한 AISI 4340강의 고온 변형 거동)

  • Kim, Keunhak;Jung, Minsu;Lee, Seok-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.5
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    • pp.187-196
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    • 2017
  • High temperature flow behaviors of AISI 4340 steel were investigated using isothermal compression tests under the temperature range from 850 to $1100^{\circ}C$ and a strain rate from 0.01 to $10s^{-1}$. The flow stress decreased with increasing compression temperature and decreasing strain rate. The dynamic softening related to the dynamic recrystallization was observed during hot deformation. The constitutive model based on Arrheniustyped equation with the Zener-Hollomon parameter was used to simulate the hot deformation behavior of AISI 4340 steel. The modification of the Zener-Hollomon parameter and lnA parameter resulted in the improvement of the calculation accuracy of the proposed constitutive model compared with the experimental flow curves. In addition, the process map of AISI 4340 steel was proposed. The instable process condition for hot deformation was predicted and its reliability was verified with the experimental observation.

Design of the Anvil Shape in Sizing Press for Decrease of the Defect Generated Width Reduction (사이징 프레스에서 폭 압하 공정중 결함 저감을 위한 엔빌의 형상설계)

  • Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.52-58
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    • 2009
  • Generally, a vertical rolling process is used to achieve extensive width reduction in hot strip mill. However, it is impossible to avoid the defects such as dog-bone and edge-seam defect. The sizing press process has been developed in response to the defects mentioned above. Especially, this study is carried out to investigate the deformation of slab by two-step sizing press. The deformation behavior of slab in the sizing press process is more favorable than that in conventional vertical rolling edger. The FE-simulation is applied to predict the deformation behavior of the slab. In this paper, the several causes of the asymmetrical deformation are mentioned for the purpose of understanding of the anvil shape. Load, dog-bone and edge-seam defect are discussed in width sizing process considering the anvil shape. And to reduce the problems generated at rougher mill just after sizing press, these are studied in this paper. The deformation behavior of slabs and optimum anvil shape are obtained by rigid-plastic finite element analyses and neural network.

Comparative Study on Mechanical Behavior after Deformation Recovery of Polymeric Foam for Ships and Offshore Structures (폴리머 폼의 선박 및 해양구조물 적용을 위한 변형 회복 후 기계적 거동 특성 분석)

  • Kim, Seul-Kee;Kim, Jong-Hwan;Lee, Jeong-Ho;Park, Seong-Bo;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.3
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    • pp.195-200
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    • 2016
  • In this study, compression tests for the polyisocyanurate foam which is recognized as the insulation material for the storage tank of the liquefied natural gas (LNG) were carried out for investigation of the material characteristic of mechanical behavior. Deformation recovery ratio according to the various initial deformation levels were estimated and the mechanical behavior of foams that are experienced compressive deformation was also obtained experimentally. The test results were analyzed based on the conditions of initially applied strain level and engineering strain rate.

High Temperature Deformation Behavior of Gamma TiAl Alloy - Microstructural Evolution and Mechanisms (Gamma TiAI 합금의 고온 변형거동 - 미세조직의 변화 및 변형기구)

  • 김정한;장영원;이종수
    • Transactions of Materials Processing
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    • v.11 no.6
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    • pp.529-537
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    • 2002
  • A series of load-relaxation tests and tensile tests were conducted to study the high temperature deformation mechanism of fine duplex gamma TiAl alloy at temperatures ranging from 800 to 105$0^{\circ}C$. Results of load relaxation test showed that deformation behavior at a small imposed strain ($\varepsilon$≒0.05) was dominated by dislocation glide and dislocation climb. To investigate the deformation behavior at a large amount of strain, the processing map was constructed using a dynamic materials model. Two domains were characterized in the processing map obtained at a strain level of 0.6. One domain was found at the region of 98$0^{\circ}C$ and $10^{-3}/sec$ with a peak efficiency of 48%, which was identified as a domain of dynamic recrystallization from the microstructural observation. The order was observed at the region of 125$0^{\circ}C$ and $10^{-4}/sec$ with a peak efficiency of 64%. The strain rate sensitivity measured indicates that the material was deformed by the superplasticity in the region.

The Effect of Preventing Lateral Deformation of the Clamp Type Steel Damper in Rocking Behavior (록킹 거동을 하는 꺽쇠형 강재 댐퍼의 횡변형 방지 효과)

  • Lee, Hyun-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.5
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    • pp.141-148
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    • 2021
  • In this study, the technology to prevent lateral deformation of steel dampers was reviewed and applied to the clamp type dampers. As for the experimental method, the rocking behavior was applied as in the previous study. The evaluation variables are the existing research results (SV-260) without lateral deformation prevention details and the test results (V-1, V-1R) with lateral deformation prevention details. Where, V-1 is the lateral deformation prevention detail at the lower part of the damper, and V-1R is the lateral deformation prevention detail at the lower part and upper part of the damper. As a result of evaluating the moment, drift ratio, and energy dissipation capacity relative to SV-260 at the time of maximum load, the maximum moments of V-1 and V-1R were increased by 1.22 times and 1.36 times compared to SV-260, and the maximum drift ratio increased by 2.41 times and 2.92 times. In addition, the energy dissipation capacity also increased by 1.39 times and 1.52 times, respectively. Therefore, the application of lateral deformation prevention details to the steel damper was evaluated as appropriate.

An Experimental Technique with Pattern Recognition for Deformation Measurement of Small Structures (패턴 인식을 통한 미소 구조물의 변형 측정 기법 개발)

  • 박태상;백동천;이순복
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.614-619
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    • 2002
  • For an accurate measurement of the material behavior of small structures, a new optical experimental technique is proposed to measure the deformation. The test method uses the dual microscope that can measure the relative deformation of two adjacent regions. The magnified view is captured by CCD cameras and the relative deformation can be measured by the pattern matching and tracing method. Using this experimental technique, the deformation of solder joints in electronic packaging and the strain of the nickel thin film are measured.

Prediction of Texture Evolution of Aluminum Extrusion Processes using Rigid-Plastic Finite Element Method based on Rate-Independent Crystal Plasticity (강소성 유한 요소 해석에 연계한 Rate-Independent 결정소성학을 이용한 3차원 알루미늄 압출재에서의 변형 집합 조직 예측)

  • Kim K.J.;Yang D.Y.;Yoon J.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.485-488
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    • 2005
  • Most metals are polycrystalline material whose deformation is dominated by the slip system. During the deformation process, orientation of slip systems is rearranged with preferred orientations, leading to deformation-induced crystallographic texture which is called deformation texture. Depending on the texture development, the property of material can be changed. The rate-independent crystal plasticity which is based on the Schmid law as a yield function causes a non-uniqueness in the choice of active slip systems. In this work, to avoid the slip system ambiguity problem, rate-independent crystal plasticity model based on the smooth yield surface with rounded-off corners is adopted. In order to simulate the polycrystalline material under plastic deformation, we employ the Taylor model of polycrystal behavior that all the grains are assumed to be subjected to the macroscopic velocity gradient. Rigid-plastic finite element program based on this rate-independent crystal plasticity is developed to predict the grain-level deformation behavior of FCC metals during metal forming processes. In the finite element calculation, one integration point is considered as a crystalline aggregate which has a number of crystals. Macroscopic behavior of material can be deduced from the behavior of aggregates. As applications, the extrusion processes are simulated and the changes of mechanical properties are predicted.

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A Study on Slip Behavior of Fiber Preform by High Speed Resin Flow in High Pressure Resin Transfer Molding (고압 RTM 공정에서 고속 수지 유동에 의한 섬유 보강재의 변형 거동에 관한 연구)

  • Ahn, Jong-Moo;Seong, Dong-Gi;Lee, Won-Oh;Um, Moon-Kwang;Choi, Jin-Ho
    • Composites Research
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    • v.27 no.1
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    • pp.31-36
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    • 2014
  • This paper presents the slip behavior of composite fabrics by high speed resin flow in high pressure resin transfer molding. In order to observe the fiber deformation behavior, we constructed the measuring equipment for friction coefficient between fiber and mold, and the monitoring system for deformation of fiber preform in high-pressure RTM process. Coulomb friction coefficient and hydrodynamic friction coefficient between fiber preform and mold were measured and the external force induced by fluid flow causing the deformation of fiber preform was measured. Friction force calculated by friction coefficient and the external force upon fiber deformation were compared, which showed that preform deformation occurred when the external force was bigger than the friction force. The slip behavior of the fiber preform was mainly influenced by the volume fraction of fiber preform and the friction coefficient.

Vector mechanics-based simulation of large deformation behavior in RC shear walls using planar four-node elements

  • Zhang, Hongmei;Shan, Yufei;Duan, Yuanfeng;Yun, Chung Bang;Liu, Song
    • Structural Engineering and Mechanics
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    • v.74 no.1
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    • pp.1-18
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    • 2020
  • For the large deformation of shear walls under vertical and horizontal loads, there are difficulties in obtaining accurate simulation results using the response analysis method, even with fine mesh elements. Furthermore, concrete material nonlinearity, stiffness degradation, concrete cracking and crushing, and steel bar damage may occur during the large deformation of reinforced concrete (RC) shear walls. Matrix operations that are involved in nonlinear analysis using the traditional finite-element method (FEM) may also result in flaws, and may thus lead to serious errors. To solve these problems, a planar four-node element was developed based on vector mechanics. Owing to particle-based formulation along the path element, the method does not require repeated constructions of a global stiffness matrix for the nonlinear behavior of the structure. The nonlinear concrete constitutive model and bilinear steel material model are integrated with the developed element, to ensure that large deformation and damage behavior can be addressed. For verification, simulation analyses were performed to obtain experimental results on an RC shear wall subjected to a monotonically increasing lateral load with a constant vertical load. To appropriately evaluate the parameters, investigations were conducted on the loading speed, meshing dimension, and the damping factor, because vector mechanics is based on the equation of motion. The static problem was then verified to obtain a stable solution by employing a balanced equation of motion. Using the parameters obtained, the simulated pushover response, including the bearing capacity, deformation ability, curvature development, and energy dissipation, were found to be in accordance with the experimental observation. This study demonstrated the potential of the developed planar element for simulating the entire process of large deformation and damage behavior in RC shear walls.

Effects of Crystallographic Orientation and Precipitates on Cold Rolling Behavior of Ni/Ni3Al Single Crystal (Ni/Ni3Al 단결정의 냉간압연 거동에 미치는 결정방위 및 석출물의 영향)

  • Song, S.H.;Wee, D.M.;Park, No-Jin;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.1
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    • pp.1-12
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    • 2020
  • In this study, thin foil fabrication using Ni/Ni3Al single crystal was performed by cold-rolling. It was found that the cold-rolling behavior was strongly dependent on the initial crystallographic orientation rather than morphology of Ni3Al precipitates. The deformation banding was formed in the case of (100)[001]- and (210)[001]-oriented specimens at 83% reduction in thickness. However, the effects of Ni3Al precipitates morphology on the microstructure evolution of Ni/Ni3Al single crystals during cold-rolling were not so serious comparing with the effects of initial crystallographic orientation. Therefore, it could be concluded that the deformation behavior of Ni/Ni3Al single crystals at serious strain level was strongly dependent on the initial crystallographic orientation rather than the morphology of Ni3Al precipitates, whereas the initial deformation behavior was related to both crystallographic orientation and the morphology of Ni3Al precipitates.