• 제목/요약/키워드: defect length estimation

검색결과 13건 처리시간 0.026초

SQI를 이용한 지하 매설 가스 배관 결함 길이 추정 (Defect Length Estimation Using SQI for Underground Gas Pipelines)

  • 김민호;최두현
    • 한국가스학회지
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    • 제15권2호
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    • pp.27-32
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    • 2011
  • 본 논문에서는 자기 누설 탐상법을 이용하여 획득한 자기 누설 신호에 SQI(self quotient image)를 적용하여 지하에 매설된 가스 배관에 발생한 결함의 길이를 추정하는 방법을 소개한다. 자기 누설 탐상 시스템(MFL)이 지나간 가스 배관은 탐상 시스템의 영구 자석에 의해 착자(magnetization) 된다. 착자된 가스 배관에 결함이나 부식 등의 손상이 있을 경우 손상 부위에서는 누설 자속이 증가한다. 본 논문에서는 자기 누설 탐상 시스템의 홀센서를 이용하여 누설 자속을 계측한 후 SQI를 적용하여 결함의 길이를 추정한다. 한국가스공사(KOGAS)의 모의 시험 배관(KPSF)에 설치된 74개의 인공결함에 대해 제안한 알고리즘과 기존의 결함 길이 추정 알고리즘들의 성능을 비교하였다.

Defects Length Measurement using an Estimation Algorithm of the Camera Orientation and an Inclination Angle of a Laser Slit Beam

  • Kim, Young-Hwan;Yoon, Ji-Sup;Kang, E-Sok
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.1452-1457
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    • 2004
  • In this paper, a method of measuring the length of defects on the wall and restructuring the defect image is proposed based on the estimation algorithm of a camera orientation which uses the declination angle of a laser slit beam. The estimation algorithm of the horizontally inclined angle of CCD camera adopts a 3-dimensional coordinate transformation of the image plane where both the laser beam and the original image of the defects exist. The estimation equation is obtained by using the information of the beam projected on the wall and the parameters of this equation are experimentally obtained. With this algorithm, the original image of the defect can be reconstructed to an image normal to the wall. From the result of a series of experiments, the measuring accuracy of the defect is measured within 0.5% error bound of real defect size under 30 degree of the horizontally inclined angle. The proposed algorithm provides the method of reconstructing the image taken at any arbitrary horizontally inclined angle to the image normal to the wall and thus, it enables the accurate measurement of the defect lengths only by using a single camera and a laser slit beam.

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레이저 슬릿 빔의 경사각과 카메라 자세 추정 알고리듬을 이용한 벽면결함 길이측정 (Defects Length Measurement Using an Estimation Agorithm of the Camera Orientation and an Inclination Angle of a Laser Slit Beam)

  • 김영환;윤지섭;강이석
    • 제어로봇시스템학회논문지
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    • 제8권1호
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    • pp.37-45
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    • 2002
  • A method of measuring the length of defects on the wall and restructuring the defect image is proposed based on the estimation algorithm of a camera orientation, which uses the declination angle of a laser slit beam. The estimation algorithm of the horizontally inclined angle of CCD camera adopts a 3-dimensional coordinate transformation of the image plane where both the laser beam and the original image of the defects exist. The estimation equation is obtained by using the information of the beam projected on the wall and the parameters of this equation are experimentally obtained. With this algorithm, the original image of the defect can be reconstructed as an image normal to the wall. From the result of a series of experiments, the measuring accuracy of the defect is measured within 0.5% error bound of real defect size under 30 degree of the horizontally inclined angle. The proposed algorithm provides the method of reconstructing the image taken at any arbitrary horizontally inclined angle as the image normal as the wall and thus, it enables the accurate measurement of the defect lengths by using a single camera and a laser slit beam.

Defect Length Measurement using Underwater Camera and A Laser Slit Beam

  • Kim, Young-Hwan;Yoon, Ji-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.746-751
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    • 2003
  • A method of measuring the length of defects on the wall of the spent nuclear fuel pool using the image processing and a laser slit beam is proposed. Since the defect monitoring camera is suspended by a crane and hinged to the crane hook, the camera viewing direction can not be adjusted to the orientation that is exactly perpendicular to the wall. Thus, the image taken by the camera, which is horizontally rotated along the axis of the camera supporting beam, is distorted and thus, the precise length can not be measured. In this paper, by using the LASER slit beam generator, the horizontally rotated angle of the camera is estimated. Once the angle is obtained, the distorted image can be easily reconstructed to the image normal to the wall. The estimation algorithm adopts a 3-dimensional coordinate transformation of the image plane where both the laser slit beam and the original image of the defects exist. The estimation equation is obtained by using the information of the beam projected on the wall and the parameters of this equation are experimentally obtained. With this algorithm, the original image of the defect taken at arbitrary rotated angle can be reconstructed to an image normal to the wall. From the result of a series of experiments, the accuracy of the defect is measured within 0.6 and 1.3 % error bound of real defect size in the air and underwater, respectively under 30 degree of the inclined angle of the laser slit beam generator. Also, the error increases as the inclined angle increases upto 60 degree. Over this angle, the defect length can not be measured since the defect image disappears. The proposed algorithm enables the accurate measurement of the defect length only by using a single camera and a laser slit beam.

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자기 누설 신호를 이용한 배관 결함의 길이 추정 성능 비교 (Performance Comparison of Pipeline Defects' Length Estimation Using MFL Signals)

  • 김태욱;노용우;최두현
    • 비파괴검사학회지
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    • 제29권2호
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    • pp.108-113
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    • 2009
  • 자기 누설 탐상 검사법은 지하에 매설된 가스 배관을 검사하기 위해 가장 널리 사용되고 있는 비파괴검사 방법 중의 하나이다. 자기 누설 탐상 시스템이 지하에 매설된 배관을 통과하게 되면 배관은 영구자석에 의해 착자된다. 배관의 부식이나 결함이 있는 경우 배관의 단면적이 변화하기 때문에 이 부분에서 누설자속이 변화한다. 홀 센서에 의해 검출되는 누설자속 신호로부터 결함의 길이, 폭, 깊이 등과 같은 결함의 형상을 판별하게 된다. 본 논문에서는 홀 센서를 통해 검출된 축 방향과 반경 방향 신호를 이용하여 결함의 길이를 추정하는 여러 알고리즘을 제시하고, KOGAS 모의 시험배관에 만든 실제 결함에 대해 결함의 길이 추정성능을 비교 분석하였다. 실제 데이터에 대한 추정 성능 비교를 위해 한국가스공사의 모의시험배관에 인공결함을 제작하여 사용하였다. 축 방향 및 반경 방향 신호에 대해 각각 최소값 혹은 첨두값의 80%와 90%를 기준으로 길이를 추정하였을 경우 가장 좋은 성능을 보임을 확인하였다.

Effect of Boundary Conditions of Failure Pressure Models on Reliability Estimation of Buried Pipelines

  • Lee, Ouk-Sub;Pyun, Jang-Sik;Kim, Dong-Hyeok
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권6호
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    • pp.12-19
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    • 2003
  • This paper presents the effect of boundary conditions in various failure pressure models published for the estimation of failure pressure. Furthermore, this approach is extended to the failure prediction with the aid of a failure probability model. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with each corrosion defect in buried pipelines for long exposure period with unit of years. A failure probability model based on the von-Mises failure criterion is adapted. The log-normal and standard normal probability functions for varying random variables are adapted. The effects of random variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress, material ultimate tensile strength and pipe thickness on the failure probability of the buried pipelines are systematically investigated for the corrosion pipeline by using an adapted failure probability model and varying failure pressure model.

Dipole Model to Predict the Rectangular Defect on Ferromagnetic Pipe

  • Suresh, V.;Abudhair, A.
    • Journal of Magnetics
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    • 제21권3호
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    • pp.437-441
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    • 2016
  • Dipole model based analytical expression is proposed to estimate the length and depth of the rectangular defect on ferromagnetic pipe. Among the three leakage profiles of Magnetic Flux Leakage (MFL), radial and axial leakage profiles are considered in this work. Permeability variation of the specimen is ignored by considering the flux density as close to saturation level of the inspected specimen. Comparing the profile of both the components, radial leakage profile furnishes the better estimation of defect parameter. This is evident from the results of error percentage of length and depth of the defect. Normalized pattern of the proposed analytical model radial leakage profile is good agreement with the experimentally obtained profile support the performance of proposed expression.

Analysis and Depth Estimation of Complex Defects on the Underground Gas Pipelines

  • Kim, Jong-Hwa;Kim, Min-Ho;Choi, Doo-Hyun
    • Journal of Magnetics
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    • 제18권2호
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    • pp.202-206
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    • 2013
  • In this paper, the MFL (magnetic flux leakage) signals of complex defects on the underground gas pipeline are analyzed and their depths are estimated. Since closely-located defects (complex defects) affect each other, accelerate the progress of defection, and are finally combined to one (cluster), it's meaningful to differentiate complex defects from single defects by analyzing their characteristics. Various types of complex defects are characterized and analyzed by defining the safety distance for interference. 26 artificial defects are carved on the pipeline simulation facility (PSF) to analyze the characteristics of complex defect and demonstrate the accuracy of the proposed complex defect estimation. The proposed method shows average length error of 5.8 mm, average width error of 15.55 mm, and average depth error of 8.59%, respectively.

표면 마모결함을 고려한 증기발생기 세관의 구조건전성 평가 (Structural Integrity Evaluation of SG Tube with Surface Wear-type Defects)

  • 김종민;허남수;장윤석;황성식;김정수;김영진
    • 대한기계학회논문집A
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    • 제30권12호
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    • pp.1618-1625
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    • 2006
  • During the last two decades, several guidelines have been developed and used for assessing the integrity of a defective steam generator (SG) tube that is generally caused by stress corrosion cracking or wall-thinning phenomenon. However, as some of SG tubes are also failed due to fretting and so on, alternative failure estimation schemes are required for relevant defects. In this paper, parametric three-dimensional finite element (FE) analyses are carried out under internal pressure condition to simulate the failure behavior of SG tubes with different defect configurations; elliptical wear, tapered and flat wear type defects. Maximum pressures based on material strengths are obtained from more than a hundred FE results to predict the failure of SG tube. After investigating the effect of key parameters such as defect depth, defect length and wrap angle, simplified failure estimation equations are proposed in relation to the equivalent stress at the deepest point in wear region. Comparison of failure pressures predicted by the proposed estimation scheme with corresponding burst test data showed a good agreement.

파손압력모델의 경계조건을 이용한 매설배관의 파손확률 평가 (Estimation of Failure Probability Using Boundary Conditions of Failure Pressure Model for Buried Pipelines)

  • 이억섭;김의상;김동혁
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.310-315
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    • 2003
  • This paper presents the effect of boundary condition of failure pressure model for buried pipelines on failure prediction by using a failure probability model. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with various corrosion defects for long exposure periods in years. A failure pressure model based on a failure function composed of failure pressure and operation pressure is adopted for the assessment of pipeline failure. The effects of random variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress, material ultimate tensile strength and pipe thickness on the failure probability of the buried pipelines are systematically studied by using a failure probability model for the corrosion pipeline.

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